Detailed Project Report on steel grating (galvanising electro forged steel grating)

STEEL GRATING
(GALVANISING ELECTRO FORGED STEEL GRATING)
[CODE NO.3371]  


Grating is open grid assembly of metal bars, in which the bearing bars, running in one direction, are spaced by rigid attachment to cross bars running perpendicular to them or by bent connecting bars extending between them.

Grating is a structural element that has a high load-bearing capacity with a low dead weight and a high level of transparency. The positive-fitting connection of the bearing bars and cross bars with the surround make the grating not only a very stable, but also visually attractive product. The applications are very diverse, as grating is used everywhere in industry and architecture. As an extremely robust, safe yet light platform flooring, the grating is indispensable in all areas of heavy industry.

Grating is installed in refineries, power stations, steel mills, mines and on oil platforms. Grating is being used increasingly more in the logistics industry as platform flooring and shelves. Architects and building owners appreciate the grating as a product which is both aesthetically pleasing and functional, be it used as a decorative facade cladding, a suspended ceiling or sun shield.

Steel grating is a kind of open steel member with its bearing bars & cross bars jointing at their intersections either by welding or by locking.

Electroforged Steel Gratings are made using the electroforging process. In this process, the sqaure twisted rods (Cross Members) are fused into the main load bearing members at using a special welding machine at very high current and tonnage. The Cross Members are properly set-in the Load Members such that it projects out of the grating top member by only a little more than 1 mm. This improves the slip resistance during walking. Electroforged Grating Panels are generally manufactured to 6000 mm lengths.



COST ESTIMATION

Plant  Capacity                                       :       9.00 MT/day                                                   
land & Building                                       :    Nil
Plant & Machinery                                  :    Rs. 1.37 Cr
Working Capital for 2 Months              :    Rs. 1.29 Cr
Total Capital Investment                      :    Rs. 2.94 Cr
Rate of Return                                        :    71%
Break Even Point                                   :    50%

BEARING BARS                                            
CROSS BARS                                            
TYPES OF ELECTROFORGED GRATING                            
LIMITATIONS OF ELECTRO FORGE PROCESS GRATINGS.                
USES AND APPLICATION                                    
B.I.S SPECIFICATION                                        
MARKET SURVEY                                            
GRATING IMPORT DATA IN USA                                
MANUFACTURERS/SUPPLIERS                                
OF ELECTROFORGED GRATING                                
MANUFACTURING PROCESS                                    
OF ELECTROFORGED GRATING                                
SPOT RESSISTANCEWELDING                                
QUALITY CONTROL                                        
INSPECTION & TESTING                                    
FABRICATION OF GRATING                                    
GALVANIZATION OF GRATINGS                                
PROCESS FLOW CHART                                    
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                
EXPLANATION OF TERMS USED                                
IN THE PROJECT REPORT                                    
PROJECT IMPLEMENTATION SCHEDULES                        
SUPPLIERS OF PLANT AND MACHINERIES                        

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET