Detailed Project Report on steel rolling mill from scrap and sponge iron

STEEL ROLLING MILL (BY INDUCTION FURNACE) FROM STEEL SCRAP AND SPONGE IRON (EIRI-1041)

The products of steel plants are in the form of structural shapes such as I-sections, channels, angles, plates, rails, sheets, axles and wheels for railways, merchant products lime rounds, hexagons, squares, strips etc. Galvanized sheets, tin-plates, wire-rods and so on. Rails, wheels and axles are specifically meant for railways which are a large consumer of steel. These are specifically used directly as supplied by steel plant. However, the remaining products of a steel plant, by and large, are processed further in engineering industries before their actual use. These products are therefore often called as ‘Semis’ meaning thereby that they are semi-finished steel products only.

Cost Estimation (All Fig. in Thousand)

Plant Capacity                                          350 MT./Day
Land & Building (Area 50000 Sq.Mt.)   Rs. 5,47,000 Th.
Plant & Machinery                                    Rs. 57,730 Th.        
W.C. for 2 Months                                     Rs. 5,88,833 Th.          
Total Capital Investment                         Rs. 12,00,563 Th.             
Rate of Return                                          49%  
Break Even Point                                     42%

•    EIRI can modify the Capacity of the Project and Total Capital Investment as per your requirement.
•    Note: The project investment cost and capacity are subject to change without any notice. Future projects may have different values of project cost and capacity.
 

EIRI MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers

• INTRODUCTION
• USES AND APPLICATION
• B.I.S. SPECIFICATION
• BUREAU OF INDIAN STANDARDS
• MARKET POSITION
• Indian Steel Industry
• Steel market in India:
• Companies set for expansion
• Current economic situation
• India is one of the world’s top ten steelmakers
• Structural deficiencies
• Strong import demand
• On the road to globalization
• Medium-term development of the steel Market
• Further large increase in steel capacity inevitable
• Support from dynamic economy
• Positive stimuli from construction industry
• Indian crude steel output forecasts up to 2015
• Energy supply
• Problems procuring raw material inputs
• PRESENTLY RUNNING STEEL ROLLING MILLS
• ACTIVITIES IN A STEEL MAKING SHOP
• PRINCIPLES OF STEEL MAKING
• IMPORTANCE OF DECARBURISATION REACTION
• REFINING BY OXYGEN
• PREHEATING OF CHARGE IN STEEL MAKING
• DEOXIDATION OF STEEL
• MELTING OF CHARGE
• ENERGY CONSUMPTION
• Charge Materials
• REFRACTORIES FOR CORELESS INDUCTION FURNACE
• OPERATING SYSTEMS
• FUME EXTRACTION
• SHOP FLOOR CONTROL OF METAL COMPOSITION
• SCRAP PRE-HEATING
• SPONGE CHARGE MATERIALS
• MELTING-REFINING OF SPONGE IRON
• PROCESS FLOW CHART
• SPECIFICATION OF INDUCTION FURNACE
• OPERATION OF ROLLING MILL
• HOT ROLLING
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF SCRAP
• SUPPLIERS OF SPONGE IRON
• SUPPLIERS OF PICKLING CHEMICALS
• SUPPLIERS OF PLANT AND MACHINERY
• INDUCTION FURNACE
• SUPPLIERS OF ETP PLANTS
• COOLING TOWER   
• D.G. SET
• Cost Economics with Profitability Analysis
• Capacity
• Land & Building Requirements with Rates
• List & Details of Plant and Machinery with their Costs
• Raw Materials Details/List and Costs
• Power & Water Requirements
• Labour/Staff Requirements
• Utilities and Overheads
• Total Capital Investment
• Turnover
• Cost of Production
• Break Even Point
• Profitability
• Land Man Ratio
• Suppliers of Plant & Machineries and Raw Materials
• Cash Flow Statement
• Repayment Schedule
• Interest Chart
• Depreciation Chart
• Projected Balance Sheet for 5 Years etc

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