Detailed Project Report on stone paper manufacturing cap: 1400 ton/year

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STONE PAPER MANUFACTURING CAP: 1400 TON/YEAR
[CODE NO.3444]

Stone paper is a shortened form of environmentally friendly inorganic powder rock paper, the name in the paper industry called "synthetic paper". It's a kind of variety processing paper. As the main raw material of calcium carbonate from the earth's most abundant mineral resources combining with polymer materials and various inorganic materials for the auxiliary, stone paper is made by the world's leading advanced technologies which solve the traditional paper-making harm to the environment pollution problems, but also solve the white pollution and plenty waste of oil problems.

Inorganic Powder Environmental Protection Stone Paper (hereinafter referred to as Stone Paper) is made by huge storage and wide distribution of limestone mineral resources for main raw material (calcium carbonate content for 70 ~ 80%), combining with the high polymer material of raw materials (content is 20 to 30%), using polymer interface chemical principle and the characteristics of the polymer modification, under treatment of a special technology through the polymer extrusion and blow workmanship. Stone paper not only own the same writing and printing characters of plant fiber paper, but also has the core characters of plastic packing materials.

Using 85% 1500-2500 meshes super fine powder of calcium carbonate from limestone combining with 15% additive making into master batch convert into paper or bags through extrusion blown film equipment.

Stone paper (also known as rock paper, paper from waste marble, mineral paper, or rich mineral paper) is a paper-like product manufactured from calcium carbonate bonded with high-density polyethylene (HDPE). It is used for stationery, leaflets, posters, books, magazines, bags, packaging, wallpaper, adhesives, tags, in-mould labels, plates, trays, containers and many other uses.

COST ESTIMATION

Plant Capacity                   :     5.00 Tons/day
land & Building (1600 Sq.Mtr) :   Rs.    02.08 Cr
Plant & Machinery      :   Rs.    12.60 Cr
Working Capital for 3 Months :   Rs.    2.29 Cr
Total Capital Investment :   Rs.    17.23 Cr
Rate of Return               :   23%
Break Even Point       :   62%

INTRODUCTION
PROPERTIES OF STONE PAPER
USES AND APPLICATION OF STONE PAPER
TECHNICAL BENEFITS OF STONE PAPER
ORIGIN AND TECHNOLOGY
MARKET POSITION OF STONE PAPER
U.S. STONE PAPER MARKET REVENUE, BY APPLICATION,
   2013 - 2024 (USD MILLION)
GLOBAL OVERVIEW OF STONE PAPER INCLUDING SOUTH AMERICA
MARKET OF PAPER INDUSTRY IN SOUTH AMERICA
DISTRIBUTION OF PAPER PRODUCTION IN 2016 BY GRADE (WORLD WIDE)
PRESENT MANUFACTURERS/SUPPLIERS OF STONE PAPER
ADVANTAGE AND FEATURES OF STONE PAPER (SYNTHETIC PAPER)
THE ADVANTAGE AND THE FEATURE
THE APPLICATION FIELD.
THE DEVELOPMENT FOREGROUND OF THE SYNTHETIC PAPER
MATERIAL SAFETY DATA SHEET (MSDS) OF RAW MATERIALS
CALCIUM CARBONATE
1. PRODUCT IDENTIFICATION
2. COMPOSITION/INFORMATION ON INGREDIENTS
3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
POTENTIAL HEALTH EFFECTS
4. FIRST AID MEASURES
5. FIRE FIGHTING MEASURES
6. ACCIDENTAL RELEASE MEASURES
7. HANDLING AND STORAGE
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
PERSONAL RESPIRATORS (NIOSH APPROVED):
SKIN PROTECTION:
9. PHYSICAL AND CHEMICAL PROPERTIES
10. STABILITY AND REACTIVITY
11. TOXICOLOGICAL INFORMATION
12. ECOLOGICAL INFORMATION
13. DISPOSAL CONSIDERATIONS
14. TRANSPORT INFORMATION
15. REGULATORY INFORMATION
OVERVIEW OF STONE PAPER MANUFACTURE
RAW MATERIALS
ENVIRONMENTAL COMPARISON OF STONE PAPER
WATER CONSUMPTION
USE STONE PAPER!
PRODUCTION WASTE
USE STONE PAPER!
LARGE TRASH BAGS!
GREENHOUSE GAS EMISSION
MANUFACTURING PROCESS OF STONE PAPER
THE FEATURE OF ROLLING PROCESS:
CURTAIN COATING PROCESS:
TWO WAY STRETCH
PROCESSING DETAILS OF STONE MADE GREEN ENERGY PAPER
FORMULATION OF STONE PAPER
PROCESS FLOW DIAGRAM
SEQUENCES IN STONE PAPER MANUFACTURING
GRIND POWDER PROCESS
PELLETIZING PROCESS
BLOWN FILM PRODUCTION
COATING PROCESS
PAPER MAKING
CUTTING & FINISHING
STANDARDIZED STONE PAPER MANUFACTURING
STONE PAPER PRODUCTION
AND MATERIAL COMPOSITION
TECHNICALITIES AND SPECIFICATION
OF STONE PAPER PROCESSING LINE
THE PELLETIZING FLOWING CHART
THE PAPER EXTRUSION FLOWING CHART
STONE PAPER PRODUCT SPECIFICATION
MACHINE SPECIFICATION
I. OUTLINE
II. EQUIPMENT LIST
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS (INDIAN)
CALCIUM CARBONATE (LIME STONE)
POLYETHYLENE RESIN
SUPPLIERS OF PLANT & MACHINERIES (GLOBALLY)


APPENDIX – A:

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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