Detailed Project Report on surgical cotton manufacturing unit

 
SURGICAL COTTON MANUFACTURING UNIT
[CODE NO. 1880]


    Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture.

    The raw cotton is processed by series of steps which render the cotton hydro-phallic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc.
     
    Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phillic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc., With the development of medical facilities and growing awareness towards personal hygiene, the absorbent cotton industry registered steady growth rate in past and is picking up pace with the spread of education and upward economic growth of towns and villages.   


COST ESTIMATION

Plant Capacity                                     3.00 MT./day               
Land & Building (5000 Sq.Mtr)         Rs. 5.18  Cr
Plant & Machinery                                Rs  2.02  Cr     
W.C. for 2 Months                                 Rs. 1.64  Cr
Total Capital Investment                     Rs  9.24  Cr          
Rate of Return                                      43%  
Break Even Point                                  41%



1.    INTRODUCTION    
2.     PROPERTIES     
3.     PROPERTIES: (SURGICAL COTTON)    
4.     USES AND APPLICATIONS    
5.     B. I. S. SPECIFICATION       
6.     MARKET SURVEY    
7.     ABSORBENT COTTON MANUFACTURERS & EXPORTERS    
8.     PROCESS OF MANUFACTURE OF ABSORBANT COTTON    
9.     FLOW SHEET FOR THE MANUFACTURE OF SURGICAL COTTON    
10.     PROCESS OF MANUFACTURE FOR BANDAGES    
11.     PROCESS FLOW SHEET FOR THE MANUFACTURE OF SURGICAL BANDAGE     
12.     PLANT LAYOUT    
13.     COTTON ROLLING MACHINE AND METHOD
    OF MAKING COTTON ABSORBENT ROLLS     
14.     INDUSTRIAL ABSORBENT FROM COTTON REGINS     
15.     SURGICAL BANDAGE     
16.     ELASTIC SURGICAL BANDAGE     
17.     COMPRESSION BANDAGE    
18.     COMPLETE PLANT SUPPLIERS    
19.     SUPPLIERS OF PLANT AND MACHINERY    
20.     MACHINERY FOR SURGICAL COTTON & BANDAGE    
21.     LIST OF BUYERS     
                 


APPENDIX –A

01.    PLANT ECONOMICS                        
02.    LAND & BUILDING                     
03.    PLANT AND MACHINERY                    
04.    OTHER FIXED ASSESTS                    
05.    FIXED CAPITAL                        
06.    RAW MATERIAL                        
07.    SALARY AND WAGES                    
08.    UTILITIES AND OVERHEADS                    
09.    TOTAL WORKING CAPITAL                    
10.    TOTAL CAPITAL INVESTMENT                
11.    COST OF PRODUCTION                    
12.    TURN OVER/ANNUM                        
13.    BREAK EVEN POINT                     
14.    RESOURCES FOR FINANCE                    
15.    INSTALMENT  PAYABLE IN 5 YEARS                
16.    DEPRECIATION CHART FOR 5 YEARS                
17.    PROFIT ANALYSIS FOR 5 YEARS                
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)