Detailed Project Report on surgical and non woven disposable products like syringes, buffant caps, face mask, caps, surgical gown, drape, apron, shoe cover etc.

SURGICAL AND NON WOVEN DISPOSABLE PRODUCTS LIKE SYRINGES, BUFFANT CAPS, FACE MASK, CAPS, SURGICAL GOWN, DRAPE, APRON, SHOE COVER ETC. [3611]

Hospital Disposable Products like Surgical Gown, Drape, Apron, Shoe Cover Etc. offered in variety of patters. These can be used for regular purpose and manufactured to meet the requirements of the clients. They are designed in variegated patterns and following the latent trends to satisfy the end user and available in reasonable prices. Disposable Plastic Syringes have got tremendous demand in India as well as having export market too. The surgical disposables primarily consist of masks, caps, drapes, gowns, covers and shoe covers made of polypropylene spunbond fabric (non-woven) with or without polyethylene film. Surgical disposables are used in hospitals and pharmaceutical companies to maintain hygienic and sterile operations. These are called as surgical disposables as these are for one time use and disposed off after one time usage. In India, the majority of hospitals use cotton reusable surgical wear which needs to be sterilized after every use. The peril of re-usage is cross contamination which should be avoided. The disposable medical items are gradually replacing the reusable cotton cloth based surgical gear. With growth in the multi-specialty hospitals, medical tourism and improvement in general hygiene level at the hospitals, the demand for medical disposables is experiencing positive growth. However, the price sensitive nature of the hospital purchase managers has resulted in the low penetration of surgical disposables. Surgical Apron is one such technical textile products which protect the wearer from hospital acquired infections. Gowns and drapes have been used for more than a century by healthcare professionals. Mostly surgical apron are made of non-woven fabric which disposable after single use. Material breathability and garment construction should be given attention for physical comfort and ability to remain focused during medical/surgical procedures. Appropriate and safe disposal and proper waste management must be developed for minimal impact on the environment.

COST ESTIMATION

Land & Building (10000 sq.mt)     Rs. 3.72 Cr
Plant & Machinery                    Rs. 2.08 Cr
Working Capital for 1 Month    Rs. 73 Lac
Total Capital Investment          Rs. 6.78 Cr
Rate of Return                         28%
Break Even Point                     56%



INTRODUCTION    
SURGICAL APRONS    
PRODUCT CHARACTERISTICS    
THE FUNCTIONAL CHARACTERISTICS OF SURGICAL DISPOSABLES ARE    
USES AND APPLICATIONS    
MEDICAL AND HEALTHCARE    
FEATURES OF MEDICAL CAP    
FEATURES OF HOSPITAL MEDICAL GOWN    
DISPOSABLE DRAPES    
DISPOSABLE FACE MASK    
NON-WOVEN PRODUCTS    
SURGICAL PRODUCTS    
MEDICAL WEAR    
A WIDE VARIATION CAN BE USED FOR A VARIETY OF APPLICATIONS    
OVERVIEW OF MEDICAL DEVICES    
RESEARCH AND MARKETS SYRINGES AND NEEDLES MARKET
   IN INDIA 2015 - 2020    
SYRINGES MARKET TO RISE BEYOND 8% CAGR TO 2021 DRIVEN
   BY DISPOSABLE SYRINGES    
EXPORT DATA OF DISPOSABLE SYRINGE    
EXPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE    
IMPORT DATA OF DISPOSABLE SYRINGE    
IMPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE    
MARKET POSITION OF MEDICAL NON WOVEN DISPOSABLES    
MARKET DYNAMICS AND KEY GROWTH DRIVERS    
CONSUMPTION NORMS AND THE MARKET SIZE    
RAW-MATERIALS AND MACHINERIES    
MEDICAL CAP, FACE MASK, DRAPE AND GOWN    
THE MAJOR MARKETS ARE AS MENTIONED BELOW    
GROWTH DRIVERS BY MARKET AREA    
USA    
EUROPE    
INDIA    
FUTURE OF NON WOVENS IN MEDICAL MARKET    
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF SURGICAL
   AND MEDICAL DISPOSABLE    
DISPOSABLE SYRINGE    
SURGICAL DISPOSABLE GOWN    
SURGICAL DISPOSABLE DRAPE    
SURGICAL DISPOSABLE APRONS    
SURGICAL DISPOSABLE CAPS    
MANUFACTURING PROCESS OF DISPOSABLE PLASTIC SYRINGE    
LIST OF RAW MATERIAL    
MANUFACTURING PROCESS AND SOURCE OF TECHNOLOGY    
PP SYRINGES ARE MADE OF    
INSPECTION AND TESTING    
FREEDOM FROM PYROGENIC MATERIAL
TEST FOR ABNORMAL TOXICITY    
FREEDOM FROM EXTRANEOUS MATTER    
LIMIT FOR EXTRACTABLE MATTER    
GENERAL    
LIMIT OF ACIDITY AND ALKALINITY    
LIMIT FOR EXTRACTABLE MATERIAL    
LUBRICANTS    
NOZZLE    
GRADUATION POSITION OF SCALE NUMBERING    
FLANGE OF BARREL OR FINGER GRIPS    
PISTON    
DEAD SPACE VOLUME    
MAXMUM DEAD SPACE    
LEAKAGE TEST    
LEAKAGE TEST BETWEEN BARREL AND PISTON    
LEAKAGE TESTING    
ACCEPTANCE CRITERIA    
PROCEDURE    
ACCEPTANCE CRITERIA    
THE TEST SHALL BE FOLLOWED AS BELOW    
STERILITY    
MANUFACTURING PROCESS OF NON WOVEN DISPOSABLES    
SURGICAL APRONS    
DRAPES    
PLAIN DRAPES    
FIXABLE DRAPES    
MATERIALS USED    
POLY MATERIEAL    
NON WOVEN SPUN    
NON WOVEN SPUN WATERPROOF    
ADHESIVE    
STERLIZATION    
INFECTIVE CASES    
SURGICAL GOWN    
FACE MASK    
SHOE COVER    
ONE-PIECE SURGICAL MASK AND CAP
STRETCHABLE AND PERMEABLE SURGICAL GLOVES    
COMPLETE PLANT SUPPLIERS FOR SYRINGES    
SUPPLIERS OF RAW MATERIALS POLYPROPYLENE GRANULES    
SUPPLIERS OF THERMOPLASTIC ELASTOMER    
SUPPLIERS OF ETHYLINE OXIDE    
SUPPLIERS OF PRINTING INK    
SUPPLIERS OF RAW MATERIAL (INDIAN) OF NON WOVEN DISPOSABLES    
NON WOVEN FABRICS    
SUPPLIERS OF RAW MATERIALS (FOREIGN)    
SUPPLIERS OF PLANT & MACHINERY (INDIAN) FOR NON WOVEN DISPOSABLES    
DISPOSABLE NON WOVEN FACE MASK MAKING MACHINE    
NON WOVEN SHOE COVER MACHINE    
DISPOSABLE SURGICAL CAPS MAKING MACHINE    
BOUFFANT CAP MAKING MACHINE    
BOUFFANT CAP MAKING MACHINE    
MACHINE FEATURES    
SPECIFICATION    
SUPPLIERS OF PLANT & MACHINERY FOR NON WOVEN MEDICAL
   DISPOSABLE (INDIAN)    
SURGICAL GOWN MACHINE    
SUPPLIERS OF PLANT & MACHINERY (FOREIGN) FOR NON
   WOVEN DISPOSABLS    
AUTOMATIC PRINTING MACHINE    
HYDRAULIC PUNCH    
PROCESS FLOW CHART FOR DRAPES AND GOWNS      


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)