Detailed Project Report on tableware and food containers from rice straw

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How to Start Business

TABLEWARE AND FOOD CONTAINERS

FROM RICE STRAW

[CODE NO.4084]

With the growing popularity of sustainability, many companies have begun using environmentally friendly materials. This is particularly significant for the disposable tableware market. Most plastic utensils, paper plates, and styro foam carrying containers are used once for a few hours and then left in a landfill for hundreds of years before they degrade. Efforts have been made in recent years to create single-use tableware that biodegrades in a shorter time frame. Despite their widespread use, single-use cups have not received an environmentally conscious Upgrade.

In an effort to eliminate the use of paper, styrofoam, and plastic from the single-use tableware industry, other more sustainable options have been innovated for the market. However, they each have a reason that they fail at replacing the single-use cup market. Table below compares these sustainable options versus paper, styrofoam, and plastic, highlighting key advantages and disadvantages.

Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.

Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.

The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.

People thinking have changed in consumption. They want to keep up our earth free from plastic pollutants. So, they want to make a more eco-friendly choice over unsustainable options. Eco-friendly disposable plates are easy to handle and dispose of after use.

Though there are many eco-friendly products, this report will focus more on the rice straw plates/containers manufacturing process.

COST ESTIMATION

Plant Capacity 25 Ton/Day

Land & Building (4000 sq.mt.) Rs. 5.17 Cr

Plant & Machinery Rs. 5.56 Cr

Working Capital for 1 Month Rs. 6.43 Cr

Total Capital Investment Rs. 17.81 Cr

Rate of Return 48%

Break Even Point 39%

INTRODUCTION

LOCATION-HYDERABAD

CLIMATE

TRANSPORT IN HYDERABAD

ROAD

BUS

TSRTC HAS SEVERAL KINDS OF SERVICES WHICH DIFFER IN COMFORT,

PRICE AND THE NUMBER OF STOPS:

RICE GROWN AREA

AREA OF CULTIVATION FOR RICE IN INDIA FY 2014-2019

RAW MATERIAL – RICE STRAW

USAGE

ADVANTAGE

RICE STARW PLATES ARE ECOFRIENDLY

RICE STARW PLATES ARE EASY TO DISPOSE

RICE STARW PLATES ARE 100% CHEMICAL FREE

COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL

MARKET OVERVIEW OF DISPOSABLE CUTLERY

OVERVIEW OF BIODEGRADABLE CUTLERY

SUGARCANE BAGASSE PRODUCTS

EDIBLE CUTLERY

RICE HUSK TABLEWARE

MARKET POSITION

MAJOR MARKETS FOR ARECA LEAF PLATES

LEAF PLATE TRADE IN INDIA

GROWTH OF HOME DELIVERY AND ONLINE FOODSERVICE PLATFORMS

TO BENEFIT MANUFACTURERS

INCREASING PREFERENCE FOR WOOD-BASED DISPOSABLE CUTLERY TO BOOST SALES

DISPOSABLE CUTLERY MARKET ANALYSIS

KEY PLAYERS

REGIONAL INSIGHTS

BY THE PRODUCT TYPE, THE MARKET IS PRIMARILY SPLIT INTO

BIODEGRADABLE CUTLERY MARKET SHARE INSIGHTS

MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE FOOD

PACKAGING MARKET

INDIAN FOOD PACKAGING MARKET

MARKET SCENARIO

US DEMAND TO RISE 3.6% ANNUALLY

PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES

SERVICE WARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS

PRESENT MANUFACTURERS/SUPPLIERS

KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA

PROPERTIES & CHARACTERISTICS

BENEFITS OF THERMOFORMED FIBER

RICE STRAW PULP MAKING/PROCESS

RICE STRAW PULPING PROCESS

COMPONENTS OF RICE STRAW

NOTES FOR RICE STRAW PULP MAKING

MANUFACTURING PROCESS OF RICE STRAW PULP

PULP THERMOFORMING AND MOLDED FIBER PACKAGING

DETAILS OF MOULDED PULP

ABOUT MOLDED PULP

FIGURE ONE: CUSHION CURVES

FIGURE TWO: DROP TEST

MANUFACTURING PROCESS OF BIODEGRADABLE CUPS AND PLATES PLANT

PROCESS FLOW DIAGRAM

PROCESS OF MOLDED PULP

SUSTAINABILITY OF MOLDED PULP

RICE STRAW/BAGASSE PULP PLATE MAKING MACHINE

PULP FIBRE TABLEWARE PRODUCTION PROCESS

PULP TABLEWARE PRODUCTION LINE

PULP MOLDED TABLEWARE PRODUCTION LINE (SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD

PULP MOLDED TABLEWARE PRODUCTION LINE (SEMI-AUTO ELECTRIC HEATED) CAP: 3 TPD

TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD

(150-180 KG/HR.)

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF RAW MATERIALS

SUPPLIERS ADDRESSES OF PULP BOARD

MACHINERY PHOTOGRAPHS STRAW/BAGASSE/WOOD/BAMBOO PULP

RAW MATERIAL PHOTOGRAPHS

PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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