Detailed Project Report on tableware and food containers from rice straw

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Description
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TABLEWARE AND FOOD CONTAINERS FROM RICE STRAW [CODE NO.3686]

Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.

Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.

The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.

COST ESTIMATION

Plant Capacity           882 Kg/Day
Land & Building (2000 sq.mt.)     Rs. 1.26 Cr
Plant & Machinery                     Rs. 2.64 Cr
Working Capital for 2 Months    Rs. 75 Lac
Total Capital Investment             Rs. 4.96 Cr
Rate of Return           16%
Break Even Point            75%


INTRODUCTION
10 INCH BAGASSE ROUND REGULAR PLATE
140ML BAGASSE CUP
RANGE & VARIETY
COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
MARKET OVERVIEW OF DISPOSABLE CUTLERY
OVERVIEW OF BIODRADABLE CUTLERY
SUGARCANE BAGASSE PRODUCTS
ARECA LEAF CUTLERY
EDIBLE CUTLERY
RICE HUSK TABLEWARE
BAMBOO TABLEWARE
MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE
   FOOD PACKAGING MARKET
INDIAN FOOD PACKAGING MARKET
CLASSIFICATION OF GLOBAL FOOD PACKAGING
MARKET SCENARIO
US DEMAND TO RISE 3.6% ANNUALLY THROUGH 2017
PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES
SERVICEWARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS
IMPORT DATA OF BIODEGRADABLE PLATES
BIODEGRADABLE TABLEWARE IMPORT DATA IN USA
DETAILS OF INDIAN IMPORT DATA OF BIODEGRADABLE TABLEWARE
PRESENT MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE
   DISPOSABLE CUTLERY
KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA
PROPERTIES & CHARACTERISTICS
RAW MATERIALS
PROS
CONS
BENEFITS OF THERMOFORMED FIBER
RICE STRAW PULP MAKING/PROCESS
RICE STRAW PULPING PROCESS
COMPONENTS OF RICE STRAW
NOTES FOR RICE STRAW PULP MAKING
MANUFACTURING PROCESS OF RICE STRAW PULP
PULP THERMOFORMING AND MOLDED FIBER PACKAGING
DETAILS OF MOULDED PULP
ABOUT MOLDED PULP
FIGURE ONE: CUSHION CURVES
FIGURE TWO: DROP TEST
MANUFACTURING PROCESS OF BIODEGRADABLE CUPS & PLATES PLANT
PROCESS FLOW DIAGRAM
PROCESS OF MOLDED PULP
SUSTAINABILITY OF MOLDED PULP
RICE STRAW/BAGASSE PULP PLATE MAKING MACHINE
FLOW CHART OF BAGASSE TABLEWARE PRODUCTION LINE
PULP FIBRE TABLEWARE PRODUCTION PROCESS
PULP TABLEWARE PRODUCTION LINE
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
   (SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
   (SEMI-AUTO ELECTRIC HEATED) 3 TPD
TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD
   (150-180 KG/HR.)
TECHNICAL SPECIFICATIONS OF PULP PROVIDING SYSTEM FOR 3 TPD
   (150-180 KGS/HR.)
OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
SUPPLIERS ADDRESSES OF PULP BOARD

APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

We can prepare detailed project report on any industry as per your requirement.

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Detailed Project Report (DPR) gives you access to decisive data such as:

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Factors limiting market growth
Current market trends
Market structure
Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
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Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

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Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
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