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    Detailed Project Report on tableware and food containers from rice straw

    Detailed Project Report on tableware and food containers  from rice straw
    Detailed Project Report on tableware and food containers from rice straw
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      TABLEWARE AND FOOD CONTAINERS FROM RICE STRAW [CODE NO.3686]


      Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.

      Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.

      The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.


      COST ESTIMATION


      Plant Capacity            882 Kg/Day       
      Land & Building (2000 sq.mt.)      Rs. 1.26 Cr         
      Plant & Machinery                      Rs. 2.64 Cr     
      Working Capital for 2 Months     Rs. 75 Lac
      Total Capital Investment              Rs. 4.96 Cr
      Rate of Return            16%                   
      Break Even Point             75%                
            

      INTRODUCTION    
      10 INCH BAGASSE ROUND REGULAR PLATE    
      140ML BAGASSE CUP    
      RANGE & VARIETY    
      COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL    
      MARKET OVERVIEW OF DISPOSABLE CUTLERY    
      OVERVIEW OF BIODRADABLE CUTLERY    
      SUGARCANE BAGASSE PRODUCTS    
      ARECA LEAF CUTLERY    
      EDIBLE CUTLERY    
      RICE HUSK TABLEWARE    
      BAMBOO TABLEWARE    
      MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE
         FOOD PACKAGING MARKET    
      INDIAN FOOD PACKAGING MARKET    
      CLASSIFICATION OF GLOBAL FOOD PACKAGING    
      MARKET SCENARIO    
      US DEMAND TO RISE 3.6% ANNUALLY THROUGH 2017    
      PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES    
      SERVICEWARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS    
      IMPORT DATA OF BIODEGRADABLE PLATES    
      BIODEGRADABLE TABLEWARE IMPORT DATA IN USA    
      DETAILS OF INDIAN IMPORT DATA OF BIODEGRADABLE TABLEWARE    
      PRESENT MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE
         DISPOSABLE CUTLERY    
      KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA    
      PROPERTIES & CHARACTERISTICS    
      RAW MATERIALS    
      PROS    
      CONS    
      BENEFITS OF THERMOFORMED FIBER    
      RICE STRAW PULP MAKING/PROCESS    
      RICE STRAW PULPING PROCESS    
      COMPONENTS OF RICE STRAW    
      NOTES FOR RICE STRAW PULP MAKING    
      MANUFACTURING PROCESS OF RICE STRAW PULP    
      PULP THERMOFORMING AND MOLDED FIBER PACKAGING    
      DETAILS OF MOULDED PULP    
      ABOUT MOLDED PULP    
      FIGURE ONE: CUSHION CURVES    
      FIGURE TWO: DROP TEST    
      MANUFACTURING PROCESS OF BIODEGRADABLE CUPS & PLATES PLANT    
      PROCESS FLOW DIAGRAM    
      PROCESS OF MOLDED PULP    
      SUSTAINABILITY OF MOLDED PULP    
      RICE STRAW/BAGASSE PULP PLATE MAKING MACHINE    
      FLOW CHART OF BAGASSE TABLEWARE PRODUCTION LINE    
      PULP FIBRE TABLEWARE PRODUCTION PROCESS    
      PULP TABLEWARE PRODUCTION LINE    
      SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
         (SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD    
      SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
         (SEMI-AUTO ELECTRIC HEATED) 3 TPD    
      TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD
         (150-180 KG/HR.)    
      TECHNICAL SPECIFICATIONS OF PULP PROVIDING SYSTEM FOR 3 TPD
         (150-180 KGS/HR.)    
      OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS    
      PLANT LAYOUT    
      SUPPLIERS OF PLANT AND MACHINERY    
      SUPPLIERS OF RAW MATERIALS    
      SUPPLIERS ADDRESSES OF PULP BOARD    

      APPENDIX – A:

      01.    PLANT ECONOMICS    
      02.    LAND & BUILDING     
      03.    PLANT AND MACHINERY    
      04.    OTHER FIXED ASSESTS    
      05.    FIXED CAPITAL    
      06.    RAW MATERIAL    
      07.    SALARY AND WAGES    
      08.    UTILITIES AND OVERHEADS    
      09.    TOTAL WORKING CAPITAL    
      10.    TOTAL CAPITAL INVESTMENT    
      11.    COST OF PRODUCTION    
      12.    TURN OVER/ANNUM    
      13.    BREAK EVEN POINT     
      14.    RESOURCES FOR FINANCE    
      15.    INSTALMENT PAYABLE IN 5 YEARS    
      16.    DEPRECIATION CHART FOR 5 YEARS    
      17.    PROFIT ANALYSIS FOR 5 YEARS    
      18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    

       

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