Detailed Project Report on tarpaulin film/sheet capacity 400 kg/hour

TARPAULIN FILM/SHEET (3555)

Cross Laminated Tarpaulin is an innovative complete protection, all weather cover made from multi layered cross cut film, fused together giving it maximum strength and high durability. Made in by state of art manufacturing facility the film consists of specialty grades of polymer and added UV stabilizer giving it the best desired properties required to withstand extreme rain, heat and sunlight. It has reinforced seams on all sides with ultrasonically sealed eyelets on all four corners. A tarpaulin is a large sheet of strong, flexible, waterproof or water-resistant material, such as polyethylene, or canvas or polyester coated with urethane. The word “tarpaulin” is formed by the mixture of two words “tarp” which means tarred canvas and “palling” which means fabric, mainly used to cover objects. Plastic tarpaulin is a polyethylene film, available in clear, blue, black and mixed shades, and in various thicknesses. The global tarpaulin market can be segmented on the basis of types, applications and regions. On the basis of types, the global tarpaulin market can be divided into poly tarpaulin, mesh tarpaulin, canvas tarpaulin, and vinyl tarpaulin. Tarpaulins are used in a variety of applications and industries. Some products are used as lumber tarps, hay tarps, tent canopies, snow fences, or truck tarps. Plastic tarpaulins serve as boat tarps and pool covers. Boat tarps are generally made up of polyethylene or canvas, as the tarp material is 100% waterproof and serves heavy duty in order to withstand harsh weather conditions and strong winds. Tarp pool covers are an efficient way to keep the leaves and debris out of the pool. The tarp pool cover is fully waterproof, which keep unwanted water to fill the swimming pool and prevent overflow. Plastic tarpaulins are also used in construction projects to cover bridges, buildings, and water towers. The inexpensive modern tarpaulins are made from woven polyethylene. The use of polyethylene in the manufacturing of plastic tarpaulin has become so common that it is known as polytarp at various places. Polyethylene tarps or poly tarps are made up of polyethylene, nylon sheet threading inside the material with a rope strengthening around the boundary of the poly tarp material. Preference of blue or mixed coloured tarpaulin by users is a major trend witnessed in the global plastic tarpaulin market. The rainy season accommodates the highest plastic tarpaulin sale, mainly due to its waterproof nature. The HDPE or the high density polyethylene tarpaulin is admirable for covering products and is used for protection against dust and moisture and can be used as a defensive covering in sectors such as infrastructure, agriculture, and automobiles, cover for machinery, floor spreads and others. Moreover, plastic tarpaulin can be used to create a convenient greenhouse to increase the growing season. However, some of the plastic tarpaulin sheets can block the UV rays necessary for plants for greenhouse warming; hence, the user needs to ensure to use a proper brand of plastic tarpaulin to ensure plants are getting proper sunlight accordingly.

COST ESTIMATION

Plant Capacity                                         6400 Kg/Day  
Land & Building (1500 sq.mt)              Rs. 96 Lac
Plant & Machinery                                   Rs. 4 Cr
Working Capital for 2 Months               Rs. 5.42 Cr
Total Capital Investment                        Rs. 10.66 Cr
Rate of Return                                        33%
Break Even Point                                    54%


INTRODUCTION    
FEAFTURES AND SPECIFICATION OF CROSS LAMINATED TARPAULIN    
SPECIFICATIONS    
CROSS LAMINATED FILMS    
ULTRASONIC WELDING    
EYELETS    
PROPERTIES & CHARACTERISTICS OF CROSS LAMINATED TARPAULIN/FILM    
1. STRONG    
2. TEAR/PUNCTURE RESISTANT    
3. 100% WATERPROOF    
4. EASY TO USE    
5. DURABLE    
6. WEATHERING RESISTANT    
7. CHEMICAL RESISTANT    
8. UV RESISTANT    
USES & APPLICATION OF CROSS LAMINATED TARPAULIN/SHEET    
5. VERMIBEDS    
POND LINER    
POND COVER    
ODOUR CONTAINMENT COVERS, EFFECTIVE LANDFILL COVERS    
COVERS    
INDUSTRIAL & TRANSPORTATION COVERS    
GREEN HOUSE    
CIVIL ENGINEERING    
RANGE, QUALITY & STANDARD OF CROSS LAMINATED FILM/SHEET    
ULTRASONIC WELDING    
EYELETS    
QUALITY AND STANDARDS    
TECHNICAL VALUES FOR MULTI LAYERED CROSS LAMINATED SHEETS    
B.I.S. SPECIFICATION    
1 SCOPE    
2 NORMATIVE REFERENCES    
3 TERMINOLOGY    
4 TYPES    
5 CONSTRUCTIONS OF TARPAULINS    
6 REQUIREMENTS    
TABLE 1 REQUIREMENT FOR MULTILAYERED CROSS LAMINATED SHEETS
   AND TARPAULINS/COVERS    
7 FIXING OF EYELETS (FOR TARPAULINS ONLY)    
8 SAMPLING AND CRITERIA FOR CONFORMITY    
9 PACKING AND MARKING    
10 QUALITIES OF REAGENTS    
METHODS OF FIXING CROSS LAMINATED TARPAULINS ON TRUCKS    
DETERMINATION OF STRENGTH OF SEAMS    
B-L OUTLINE OF THE METHOD    
B-2 APPARATUS    
B-3 PREPARATION OF TEST SPECIMENS    
B-4 PROCEDURE    
B-5 REPORT    
DETERMINATION OF EASE OF REPAIR OF TARPAULINS/COVER BY
    ADHESIVE TAPE    
C-L OUTLINE OF THE METHOD    
C-2 PROCEDURE    
DETERMINATION OF AVERAGE THICKNESS AND TENSILE STRENGTH
     CALCULATION FOR MULTILAYERED CROSS LAMINATED FILMS    
DETERMINATION OF TEARING STRENGTH    
E L TESTING MACHINE    
E-2 PREPARATION OF TEST PIECES    
E-3 PROCEDURE    
E-4 CALCULATION    
E-4.1 FACTOR CALCULATION    
SCALE OF SAMPLING AND CRITERIA FOR CONFORMITY    
F-L LOT    
F-1.3 NUMBER OF TESTS    
F-2 SAMPLING OF TARPAULINS/COVERS    
F-3 NUMBER OF TESTS AND CRITERIA FOR CONFORMITY    
MARKET SURVEY    
BY PRODUCT TYPE    
BY PRODUCT WEIGHT    
BY LAMINATION TYPE    
BY END USE    
EXPORT DATA OF LAMINATED TARPAULIN    
GLOBAL MANUFACTURERS OF MULTILAYER CROSS LAMINATED
TARPAULIN/FILM/SHEET    
MANUFACTURING PROCESS OF MULTILAYERED CROSS LAMINATED TARPAULIN    
PRODUCTION OF CROSS LAMINATED FILM FROM TUBE    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)