Detailed Project Report on terry towel manufacturing

 
TERRY TOWEL MANUFACTURING
(CODE NO.1980)


     Turkish Towel or Terry Towel is a fabric woven with Pile weave.   Pile weaves add variety to our fabrics.   These fabrics are made by using additional werp or weft threads more often warp threads are added for economical production.  Terry is a term for pile  which is used to distinguish a variety or woven fabrics  on terry loom or handloom that are characterized by the formation  of loops  projecting  from  the  main body  of  the  fabric.   These additional yarns are inserted by use of comparatively slack & course material only.  There loops may be attained on either both sides of fabric or the face side only.  The loops are formed  by insertion  of  entra  series  of warp ends in  a  fixed  order  of sequence.   The fabrics with uncut loops appearing on both sides of the fabric are known as "TERRY CLOTHS"  The uncut loops  are fastened  into the basic plain or Tunill ground weave. The additional pile yarns are usually course in structure &  loosely spun so as to cause maximum water absorbency. Additional of these ends does not affect the basic weave.

     Basically towels serve two purpose. The major one being drying & the secondary one of decorating purposes.  In the old western  style bedrooms,  linen damark towels with elaborate coloured borders were hung behind the wash bowls against flowered wall  paper.  In present era our tastes have changed & our ideas of decor with them, but the decorative function of terry towels continues still.

 
     All these  Handloom products are general items and  even  a most illiterate and common man is aquainted with these  products. Still for general information these are used in  the  following purpose.

1.   Khes and Bed Sheets Bed Covers are used for  covering  and making the beddings.

2.    Khes is also used for wrapping the body during mild cold or cold  season  by  the  medium, lower class  of  people   and  the villagers etc.

3.    Furnishing cloth and Tapestry cloth are used for the Wall Hangings,  Curtains, Covers & Cushion on Furniture. Also used  as fancy bed sheets.



COST ESTIMATION

Plant capacity                                        50.00 TON/day
Land & Building (10000 Sq.Mtr)             Rs. 4.84 Cr
lant & Machinery                                    Rs. 11.00 Cr
W.C. for 1 Month                                    Rs. 23.10 Cr
Total Capital Investment                         Rs. 39.35 Cr
Rate of Return                                       37%
Break Even Point                                   42%


INTRODUCTION                                            
TERRY PILE MECHANISMS                                    
B.I.S. SPECIFICATION                                        
PROPERTIES OF TERRY TOWELS                                
CLARIFICATION OF TERRY TOWEL                                
FIBERS AND YARN USED IN TERRY TOWELS                        
QUALITY DEFECTS IN TERRY TOWEL                            
RAW MATERIAL                                                
MARKET SURVEY                                            
PRODUCTION OF TERRY TOWEL IN INDIA                        
PRESENT MANUFACTURERS OF TERRY TOWELS                    
MANUFACTURING PROCESS OF TERRY TOWEL                        
PROCESS FLOW DIAGRAM OF TERRY TOWEL                        
DETAILS OF TERRY TOWEL PROCESSING                        
CONTINUOUS PRETREATMENT AND DYEING OF TERRY TOWEL FABRIC    
PROCESSING STEPS IN TERRY TOWEL MANUFACTURE                
PREPARATORY PROCESSES                                    
SCOURING                                                
CUTTING OF & STITCHING THE SELVEDGES & LABLING                
TECHNOLOGY OF TERRY TOWEL PRODUCTION                    
QUALITY CONTROL MANAGEMENT IN TOWEL MANUFACTURE            
MACHINES FOR TERRY TOWELS WEAVING                        
PLANT LAYOUT                                            
IMPORTED PLANT AND MACHINERIES SUPPLIERS FOR TEXTILE UNIT        
SUPPLIERS OF RAW MATERIAL                                

 
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET