Detailed Project Report on Textile Weaving Mill to Produce Workwear Fabric and Sheeting Fabric

TEXTILE WEAVING MILL TO PRODUCE WORKWEAR FABRIC AND SHEETING FABRIC

[EIRI/EDPR/3791] J.C.: 1886INR,1887US$

INTRODUCTION

Workwear can be classified into non-uniform and uniform. The non-uniform segment encompasses apparel worn in typical modern offices. While there is no precise set of clothing constituting workwear, there is generally an accepted code of dressing broadly consisting of business formals and business casuals.

The uniform segment by definition enforces employees to wear a specified set of clothes for work and comprises basic and protective workwear. Basic workwear includes traditional workwear typically worn across industries such as the industrial sector, healthcare, hospitality, defense and police etc. Protective workwear includes protective garments used for their functionality such as fire retardant, bacterial resistant and bullet proof apparel. They are largely used in pharmaceutical, defense, engineering, steel, mining, fire services etc.

COST ESTIMATION

Plant Capacity            5000 Mtrs./Day

Land & Building (3000 sq.mt.)    Rs. 3.51 Cr

Plant & Machinery                    Rs. 2.40 Cr

Working Capital for 2 Months    Rs. 1.01 Cr

Total Capital Investment          Rs. 7.31 Cr

Rate of Return                          28%

Break Even Point                      56%

CONTENTS

INTRODUCTION

FABRICS USED IN WORKWEAR

COLOUR FASTNESS

STRENGTH

SHRINKAGE

COMFORT

SPECIAL WORKWEAR FABRIC

FLAME RETARDANT FABRICS

ACID PROOF & WATER RESISTANT FABRICS

WATER RESISTANT / WATERPROOF FABRICS

CAMOUFLAGE FABRICS

SHEETING FABRIC

20S SHEETING FABRIC:

30S SHEETING FABRIC:

40 S SHEETING FABRICS:

60S SHEETING FABRICS:

DETAILS OF TEXTILE FIBERS

WORK APPAREL FASHION TRENDS

REPRESENTATIVE FUNCTIONAL INNOVATIONS IN WORKWEAR FINISH

GLOBAL MARKET OVERVIEW OF WORKWEAR FABRIC

GLOBAL MARKET OVERVIEW OF TECHNICAL TEXTILE

FIGURE: TOP IMPORT MARKETS FOR TECHNICAL TEXTILES

FIGURE: TOP EXPORTERS OF TECHNICAL TEXTILES

KEY TRENDS AND GROWTH DRIVERS

A. INCREASING ROLE OF TECHNOLOGY

B. REGULATORY SUPPORT

C. BUYER/ APPLICATION TRENDS

B.I.S. SPECIFICATION

BASIS OPERATION IN WEAVING

SHEDDING MECHANISMS:

CRANK SHEDDING:

CAM SHEDDING:

DOBBY SHEDDING:

JACQUARD SHEDDING:

WEFT INSERTION METHODS:

PROJECTILE:

AIR JET:

WATER JET:

MULTIPHASE

DETAILS OF WEAVING PROCESS

MODERN LOOMS

BASIC WEAVES

PLAIN WEAVE

TWILL WEAVE

SATIN WEAVE

COMPLEX WEAVES

MULTIPLE PLAIN WEAVE

PILE WEAVE

INLAID WEAVE

JACQUARD WEAVE

DOBBY WEAVES

MANUFACTURING PROCESS OF SHEETING FABRIC

PROCESS FLOW DIAGRAM ON TEXTILE WEAVING

TECHNICAL DETAILS OF TEXTILE WEAVING

WINDING

WARPING

SIZING

WEAVING

AUTOMATION OF WEAVING

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)