Detailed Project Report on textile weaving mill to produce workwear fabric and sheeting fabric

TEXTILE WEAVING MILL TO PRODUCE WORKWEAR FABRIC AND SHEETING FABRIC [CODE NO.3791]  

Workwear can be classified into non-uniform and uniform. The non-uniform segment encompasses apparel worn in typical modern offices. While there is no precise set of clothing constituting workwear, there is generally an accepted code of dressing broadly consisting of business formals and business casuals.

The uniform segment by definition enforces employees to wear a specified set of clothes for work and comprises basic and protective workwear. Basic workwear includes traditional workwear typically worn across industries such as the industrial sector, healthcare, hospitality, defense and police etc. Protective workwear includes protective garments used for their functionality such as fire retardant, bacterial resistant and bullet proof apparel. They are largely used in pharmaceutical, defense, engineering, steel, mining, fire services etc.


COST ESTIMATION

Plant Capacity     5000.00 MTRS/day
Land & Building (3000 Sq.Mtr)  Rs. 3.51 Cr    
Plant & Machinery                    Rs. 2.40 Cr
Working Capital for 2 Months   Rs. 1.1. Cr
Total Capital Investment          Rs. 7.30 Cr.
Rate of Return                         28%
Break Even Point                     56%



INTRODUCTION    
FABRICS USED IN WORKWEAR    
COLOUR FASTNESS    
STRENGTH    
SHRINKAGE    
COMFORT
SPECIAL WORKWEAR FABRIC    
FLAME RETARDANT FABRICS    
ACID PROOF & WATER RESISTANT FABRICS    
WATER RESISTANT / WATERPROOF FABRICS    
CAMOUFLAGE FABRICS    
SHEETING FABRIC    
20S SHEETING FABRIC:    
30S SHEETING FABRIC:    
40 S SHEETING FABRICS:    
60S SHEETING FABRICS:    
DETAILS OF TEXTILE FIBERS    
WORK APPAREL FASHION TRENDS    
REPRESENTATIVE FUNCTIONAL INNOVATIONS IN WORKWEAR FINISH    
GLOBAL MARKET OVERVIEW OF WORKWEAR FABRIC    
GLOBAL MARKET OVERVIEW OF TECHNICAL TEXTILE    
FIGURE: TOP IMPORT MARKETS FOR TECHNICAL TEXTILES    
FIGURE: TOP EXPORTERS OF TECHNICAL TEXTILES    
KEY TRENDS AND GROWTH DRIVERS    
A. INCREASING ROLE OF TECHNOLOGY    
B. REGULATORY SUPPORT    
C. BUYER/ APPLICATION TRENDS    
B.I.S. SPECIFICATION    
BASIS OPERATION IN WEAVING    
SHEDDING MECHANISMS:    
CRANK SHEDDING:    
CAM SHEDDING:    
DOBBY SHEDDING:
JACQUARD SHEDDING:    
WEFT INSERTION METHODS:
PROJECTILE:    
AIR JET:    
WATER JET:    
MULTIPHASE    
DETAILS OF WEAVING PROCESS    
MODERN LOOMS    
BASIC WEAVES    
PLAIN WEAVE    
TWILL WEAVE    
SATIN WEAVE    
COMPLEX WEAVES    
MULTIPLE PLAIN WEAVE    
PILE WEAVE    
INLAID WEAVE    
JACQUARD WEAVE    
DOBBY WEAVES    
MANUFACTURING PROCESS OF SHEETING FABRIC    
PROCESS FLOW DIAGRAM ON TEXTILE WEAVING    
TECHNICAL DETAILS OF TEXTILE WEAVING    
WINDING    
WARPING    
SIZING    
WEAVING    
AUTOMATION OF WEAVING    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
PRIMARY FACTORS    
1. RAW-MATERIAL SUPPLY:    
2. MARKETS:    
3. POWER AND FUEL SUPPLY:    
4. WATER SUPPLY:    
5. CLIMATE:    
6. TRANSPORTATION:    
7. WASTE DISPOSAL:    
8. LABOR:    
9. REGULATORY LAWS:    
10. TAXES:    
11. SITE CHARACTERISTICS:    
12. COMMUNITY FACTORS:    
13. VULNERABILITY TO WARTIME ATTACK:    
14. FLOOD AND FIRE CONTROL:    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
1. DEPRECIATION:    
2. FIXED ASSETS:    
3. WORKING CAPITAL:    
4. BREAK-EVEN POINT:    
5. OTHER FIXED EXPENSES:    
6. MARGIN MONEY:    
7. TERM LOANS:    
8. TOTAL LOAD:    
9.   LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES    
INTRODUCTION    
PROJECT HANDLING    
PROJECT SCHEDULING    
PROJECT CONSTRUCTION SCHEDULE    
TIME SCHEDULE    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)