technology of textiles spinning & weaving, dyeing, scouring, drying, printing and bleaching (hand book)

TECHNOLOGY OF TEXTILES SPINNING & WEAVING, DYEING, SCOURING, DRYING, PRINTING AND BLEACHING


CONSTRUCTION OF FABRIC

Fabrics Made from Solutions
Fabric Made Directly from fibres
Fabrics Made from Yarns
Composite Fabrics
Foam and Fibre Fabric
Multicomponent Fabrics

CLASSIFICATION OF YARN

Yarn types
Yarn Size
Number of Parts
Yarn Twist
Novelt and Specially Yarns

SPINNING FUNDAMENTALS

Technological Analysis of Spinning
Fundamental equations
structural formation during spinning
Fiber structure
Slmulation of high speed spinning

NONWOVENS SPINNING

Supundbonded Process
Meltblown Process

SPINNING OF ULTRA FINE FIBERS

Outline of Ultra Fine Fibre Products
Manufacturing Process for ultra fine fibres
Spinning of the continuous tilament type
Random type spinning

INTRODUCTION

Textile Fibres
Fabrics

TEXTILE FIBRES PROPERTIES

Important Properties of Fibres
Fibre Shape and Strength of Yarns
Plasticity and Thermoplasticity
Lustre
Fibre Density
Solubility in Various Solvents
Attinity for Dyes
Fibre Structure
Thie Special Properties of
Synthetic Fibres

TEXTILE DYEING

Dyeing Machines
Basic Dyestuffs
Acid Dyes
Mordant Dyestuffs
Direct Dyestuffs
Procion Dyes
Sulphur Dyestuffs
Vat Dyestuffs
The Azoic Dyes
Aniline Black
Mineral Colours
Dispersed Dyes

SCOURING

Introduction
Acid and Alkali
Soaps
Scouring and Bleaching
Cotton
Singeing
Desizing
Flax
Manufactured Fibres
Wool
Silk

DYRING OF FABRIC

Mechanical Removal

TEXTILE PRINTING

Block Printing
Batik Printing
Rotary Block Printing
Screen Printing
Roller Printing
Direct Printed Styles
Cover Printing
The Dyed Style
The Resist Style
The Discharge Style
Acetate Rayon Printing
Wool Printing
Silk Printing

BLEACHING  OF TEXTILE

Introduction
Cotton
Flax
Manufactured Fibres
Wool

TEXTILE PRODUCTS

Selectrion of Textile Products
Influence of Fibres on Textile Performance
Influence of Yarns of Textile Performance
Influence of Fabric Construction on Textile Performance
Influence of Finishes on Fabric Performance
Care of Textile Products
Fabric Care Labels

SUPER ABSORBENT POLYMERS: PROPERTIES AND APPLICATIONS

Mechanism of Absorbency
Capillary Mechanism
Diffusion Mechanism
Dissolution Diffusion Mechanism
Transitional Mechanism
Classification
Cellulose Based SAPS
Starch Based SAPS
Synthetic of Superabsorbents
Cellulose Based Superabsorbents
Starch Based Superabsorbents
Synthetic Superabsorbents
Basic Properties
Physical Forms
Evaluation of Superabsorbents
Absorbency or Swelling Measurement
Suction Power
Rewet of Wet Back
Water Retention
Application Areas
Personal Care Products
Agriculture and Soil Protection
Medical Field
Nonwoven Applications
Disposable Incontinence Products
Wipes and Absorbent Pads
Disposal Containers
Drapas
Yarn Applications
Sheet Like Structures
Absorbents with Structural Stability
Absorbents with Reduced Wrinkles
Absorbent Composite Materials
Superabsorbents in Needlepunch Felts
Moisture Control Packaging
Filtration
Conclusion

ULTRASONIC DYEING OF COTTON WITH REACTIVE  DYES

Experimental
Dyeing with Reactive Dyes
Results and Discussion
Conclusion

COMMON PROBLEMS & SOLUTION IN ENZYME/GARMENT WASHING

Streaks
Backstaining
Rinsing/Clean up Cycle
Tensile Strength/Fraying
Yellowing/Dullness
Variations
Hand Feel
Smell

INDIAN VS IMPORTED COTTON

Cotton from south  India
Indian Vs Imported Cotton
Cotton from Member Mills
Comparison of Major Fibre Properties of Two Seasons
Imported Cottons Vs Indian Cottons

MECHANICAL STRUCTURE PROBLEMS OF STAPLE YARNS

The yarn
Determination and Modeling of Yarn Structure
Reslationship between Fineness, Twist and Yarn Diameter
Porosity and Equivalent Diameter of Pores between Fibres
Number of Fibres in Cross  Section and Coefficient K
Yarn Contraction
Internal Fibre Arrangement in Yarn Principle of Experimental Methods
Radial Packing Behaviour and Blend Ratio
Component Structure Assembly of Fibres in Blended Yarn
Remarks on Yarn hairiness
Yarn Mass Irregularity
Structural Relationship of Mechanical Properties of Yarn
Yarn Strength and Span Length
Fibre Utility and Yarn Tensile Strength
Effect of fibre inclination and substance tension force utility
Effect of Fibre Extension variability on Substance strength  utility
Yarn Hardness
Further Mechanical Properties

SULZER M8300 ADVANTAGE MULT PHASE WEAVING

At the limit
The Solution Multi Phase Weaving
Shed Formation
Welt Insertion
Welt Beat up and Salvedge formation
Modular Macine Concept
Advantages of the M8300 Multi Phase Weaving Machine
New Drive and Control Technology
Selective Market Launch

THE ABC OF DENIM PRODUCTION

History of Denim
Yarn Preparation for Denim
Chemical Reaction of Cotton with indigo Dyestuff
Indigo Dyeing of Warp yarns
Rope Dyeing
Slasher Dyeing
Sizing
Weaving
Denim Finishing
Compressive Shrinking of Denim
Integrated Finishing and Shrinking
Washing of Denim Fabric
Bio Technology
Stone Washing
Desizing
Bio Abrasion
Backwash
Additional Bleach
Hypochlorite Bleaching
Finishing
Enzymatic Denim Washing
Finished Fabric Inspection

DEVELOPMENT OF YARN INTEGRATED INDEX

Literature Review
Experimental Plan
Methods
Results & Discussion

IMPROVING DYE UPTAKE OF NATURAL FIBRES

Cotton
Wool
Silk


PROPERTIES OF POLYESTER OE ROTOR AND DREF-3 SPUN YARNS

Materials and Methods
Proparation of yarn Samples
Tests
Results and Discussion Tenacity and Initial Modulus
Breaking Extension
Abrasion Resistance
Flexural Rigidity
Elastic Recovery
Mass Irregularity and Imperfections
Conclusion

SUITABILITY FOR AUTOMATED GARMENT MANUFACTURING MILL VS. POWERLOOM FABRICS

Comparison of Tailorability of Powerloom woven Fabrics with Mill Woven Fabrics with Mill Woven Fabrics as Evaluated on FAST:
Conclusion

MODERN DEVELOPMENTS IN KNITTING TECHNOLOGY

Flat Vs Circular: The Kniwear Debats
The Circular Garment Reply
Significant Developments in Knitting
Tsudakoma's Carriageless Knitting Machine
Yarn Feed Technology
MPF-K Positive feeders
LMW 2 Fabric Scanner
Advantages
Thread laying on Circular Warp Knitting  Machine
Non-ladder chain suitch
Par excellence Modern Knitting Machine
4-Cam Knitting Machine
Keum Yong KSBP-TH Plaited Loop Single Knitting Machine
SMC-101 Computerised Jacquard Flat Knitting Machine
Conclusion

PROCESSING OF LYOCELL FIBRES

Fibre Production
Fibre Forming Process
Properties of Tencel Fibre
Strength
Crystallinity
Cross section
Handle or feel
Thermal properties
Chemical properties
Fbriliation
Primary fibrillation
Secondary fibrillation
Development of yarn fibrillation
Fibrillation Control
Processing of Lyocell
Pretreatment of Lyocell
Effect of Fibre Swelling on Structure of Fabrics
Alkali Treatment
Desizing Bleachin Causticisation Process
Dyeing
Dyeing with Reactive Dyes
Direct dyes
Sulphur dyes
Cold pad batch dyeing
Garment dyeing
Reactive printing
Wash Behaviour of Lyocell in Garment and Home Laundering
Resin Finishing
Effect of Softening Agents
Advantage of Tencel
Uses and Application
Future prospects and Development
Wet Cleaning of Tencel/Lyocell
Tencel A-100 New Development Conclusion

TRENDS IN KNITS PROCESSING

Today's Trend
Preparation of Knits
Future Trends
Dyeing of Knits
Dyeing Machines
Dyeing Process
LS Dyeing
Vat Dyeing
Pigment Dyeing
Cross Dyeing of 100% Cotton knit Garments
Futuretrends
Printing
Finishing
Machinery Developments Relaxation Dyers
Shrinkage Contro Through Compacting
Various Developments in the Compacting Machines are:
Softening
Bio Polishing
Antimicrobial Finish
Finishing of knits containing elastanes
Conclusion

ANTIBACTERIAL FABRICS

Wool Fabric Finishing
Plasma Modification

PRETREATMENT & DYEING OF FIBRE BLENDS WITH ELASTANE

General precautions
Processing routes
Circular Knits
Scouring
Dyeing Equipment
Polyamide/Elastane Blends
Polyester/Elastane Blends
Cellulose/Elastane Blends
Wool/Elastane Blends
Summary

WEAVING

High Production Looms
Flexibility
Application of Electronic Control Mechanism
Minimum Downtime
Other Developments
Indian Scenario in Weaving
SITRA Development Projectile Loom
Conclusion

NON-APPAREL APPLICATIONS OF WEFT KNITTED FABRICS

Interior Design
Filtration
Silver Knitting Applications
Various Non-apparel Applications
Bi-axially Reinforced Multilayer weft Knitted Fabric
Knitted Fibre Reinforced
Thermo Plastics
Knitted Geo textiles
Space Textile
Automotive Textile
Conclusion

AQUATEX THE UL TIMATE IN FINISHING OF UPHOLSTERY

Upholstery fabrics
Main Advantages of the Interspun Enhancement

MAKING SILK FABRIC WRINKLE FREE

Importance of Work
Purposes of Research
Conclusion

PROCESSING TECHNOLOGY FOR COTTON GARMENTS

Preparatory Techniques
Dyeing Procedure
Selection of Dyes
Garment Dyeing Machinery
Quality Control in Garment Dyeing
Finishing
Conclusions

ROTARY PRINTING & DYEING ON COTTON/SYNTHETIC TEXTILE

Introduction
Manufacturing process
Drying
Dyeing
Printing of Cotton Fabric
Details Rotary or Roller Printing Machines
Operating Precautions
Preparation of Fabric for Printing
Cotton
Nylon and Terylene Plyester Fibre
Printing Procedures
Preparation of the Printing Paste
Thickening Agents
Drying After Printing
Plant Economics

HOSIERY AND TEXTILE CLOTH PROCESSING AND HOSIERY GARMENTS MANUFACTURING (COMPOSITE MILL)

Introduction
Manufacturing Process
Bleaching
Rinsing or Washing
Drying
Dyeing
Printing of Cotton Fabric
Finishing
Details of Scouring Process
Cotton
Singeing
Desizing
Scouring
Details of Bleaching Process
Bleaching
Hydrogen Peroxide
Details of Drying Process
Mechanical Removal
Drying
Details of Dyesing Process
Dyeing Machines
Mordant Dyestuffs
Direct Dyestuffs
Vat Dyestuffs
Printing of Textiles
Methods of Printing
Roller Printing
Screen Printing
Spray Printing
Styles of Printing
Plant Economics


READYMADE GARMENTS

Introduction
Manufacturing Process in Brief
Manufacturing of Men's Shirts
Manufacturing Process in Detail for Ladies Dresses, Shirts and Trousers
Design
Cutting Process
Sewing Production
Fusing and Cementing Pressing and Molding Processes
Manufacturing of Ladies Dresses
Production Equipment
General
Manufacturing Process of Pantaloon (Trouser)
Plant Economics

HOSIERY PRODUCTS LIKE VESTS, BRIEFS, T-SHIRTS, AND SOCKS (HOSIERY & SOCK NYLON) COTTON KNITTING

Introduction
Details of Sizes of Hosiery Items
Sizes Briefs
Process of Manufacture
Features of process
Rib Fabrics
Fabric Width
Bleaching Process and its Sailent Features
Manufacture of underwears
Manufacture of Underwears, Briefs & Panties
Manufacture of Vests or Banyans
Plant Economics
Plant & Machinery

POWER LOOMS


Introduction
The Weaving Process
Manufacturing Process
Raw Materials
Process
Processing
The Loom
Modern Developments
Power Driven Looms
Basic Weaves
Tipsily Weave
Twill Weave
Satin Weave
Working of the Loom
Loom Tuning
Shuttle Flight
Faulty Spools
Broken Ends
Shedding & Picking
Side Weft fork Motions
Bleaching Systems
Central Weft fork motions
Electrical Warp Stop Motions
Tamples & Feltings
Weft Feelec Motions
Selvedge Motions
Plant Economics

SOCKS KNITTING

Introduction
Manufacturing Process of Socks on Automatic Socks Knitting Machine
Plant Economics

TEXTILE DYEING AND PRINTING (JOB WORK)

Plant Economics

NECK TIE

Manufacturing Process

EMBROIDERY YARN (VISCOSE BASED YARN)

Process of Manufacture
Spinning
Plant Economics

SUPPLIERS OF TEXTILE MACHINERY

Spinning Machinery
Printing Machinery
Weaving
Winders Textile
Bleaching Machinery Textile
Hosiery Machinery
Sewing Machinery
Yarn Machinery
Cloth Finishing Machinery
Cloth Calendering  Machine


SUPPLIERS  OF TEXTILE CHEMICALS

SUPPLIERS OF TEXTILE DYES

SUPPLIERS OF COTTON CLOTH

TEXTILE MACHINERY AND PARTS ADDRESSES

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