Detailed Project Report on THINNER MANUFACTURING UNIT INCLUDING POLISH THINNER, METHANOL BASED, SYNTHETIC THINNER, MTO BASED, DENATURED SPIRIT BASED THINNER, NC THINNER, STOVING THINNER, THINNER FOR EPOXY PAINT, PU PAINT, ENAMEL PAINT THINNER, ACRYLIC PA
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THINNER MANUFACTURING UNIT
INCLUDING POLISH THINNER, METHANOL BASED, SYNTHETIC THINNER,
MTO BASED, DENATURED SPIRIT BASED THINNER, NC THINNER, STOVING THINNER,
THINNER FOR EPOXY PAINT, PU PAINT, ENAMEL PAINT THINNER, ACRYLIC PAINT THINNER ETC.
[CODE NO.3327]
Thinner is a hydrocarbon (naphtha) or oleoresinous solvent (turpentine) used to reduce the viscosity of paints to appropriate working consistency usually just prior to application. In this sense, a thinner is a liquid diluent to except that it has active solvent power on the dissolved resin.
"Thinners" as the name implies, are added to varnishes and lacquers to thin them out usually to brushing consistency. White spirit is the commonest liquid used for this purpose. A thinner differs from a diluent in that it has solvent action on the dispersed resin or other solid and will not as a role cause precipitation.
Diluents & Thinners:-
Solutions of resins, nitrocellulose, are often diluted in order to adjust their flow, rate of evaporation, cost or other property, with a liquid which is without solvent action on the dispersed solids. A good example is toluene when added for this purpose to a nitrocellulose lacquer. Such a liquid is termed simply a diluent. With the gradual addition of a diluent to a lacquer a point is reached at which the dispersed solid is precipitates out. The amount of diluent which can be tolerated before precipitation commences depends on number of factors the solvent power or the solvent, nature of the diluent and concentration of solids, tempt. etc.
Thinner:-
Hazard:- Flammable, dangerous fire risk
Shipping regulations:- (ICC, CA, IATA) Red label.
One basic criteria of a food thinner is that when a finger is dipped into the thinner and taken out, the thinner immediately evaporates leaning a white crust on the finger and a cool sensation is felt (as in the case of ICI thinner) and ICI is manufacturing, N-C thinners exclusively.
In the thinner formulations, acetone is in corporate for cooling sensation.
Besides, Diacetone is mostly used in thinner formulations, for shining purposes in paint and thinner industry.
Solvents or Thinners are used in Paints and lacquers to reduce the viscosity and consistency of the material and facilitate the application of a uniform coating. They must be compatible with the oil or resin present. After application the solvent is no longer required and should evaporate completely from the film.
Another class of organic liquids used in paint industry is plasticizers their function is to remain permanently in the film of paint or varnish after application in order to impart elasticity and proper adhesion to it. In contradistinction to the volatile solvents, plasticizers should be perfectly non-volatile, and should also be chemically stable, and not after in properties on prolonged exposure.
COST ESTIMATION
Plant Capacity : 2000.00 Ltr./day
land & Building (3000 Sq.mtr) : Rs. 1.36 Cr
Plant & Machinery : Rs. 31.00 Lacs
Working Capital for 2 Months : Rs. 82.14 Lacs
Total Capital Investment : Rs. 2.61 Cr
Rate of Return : 23%
Break Even Point : 57%
INTRODUCTION
DILUENTS & THINNERS
THINNER:-
PROPERTIES & CHARACTERISTICS
1. SOLVENT POWER
2. VOLATILITY
3. STABILITY
4. TOXICITY
5. FLASH POINT AND INFLAMMABILITY PETROLEUM HYDROCARBONS
1. LOW-BOILING PETROLEUM FRACTIONS
A) PETROL
B) LIGION (PETROLEUM SPINT)
C) BENZENE
D) PETROLEUM ETHER
E) WHITE SPIRIT (THINNER)DILUENTS PAINT AND VARNISH THINNERS
TURPENTINE
THE FOLLOWING ARE THE CONSTANTS OF AMERICAN TURPENTINE
INDIAN TURPENTINE
WOOD TURPENTINE
B.I.S. SPECIFICATION
VARIOUS RAW MATERIALS USED FOR THINNER
AND THEIR PROPERTIES
NAPHTHA
SUBSTITUTES OF NAPHTHAIS BENZOL
I. BENZOL (160O BENZOL)
WHITE SPIRIT (MINERAL SPIRIT)
BENZENE
BUTYL ACETATE
ISOPROPANOL
SOLVENTS FOR STORING ENAMELS PAINTS
USES & APPLICATIONS
THINNERS AND SOLVENTS
ALIPHATIC HYDROCARBONS
THE SOLVENTS AND THINNERS USED IN MAKING VARNISHES ARE
SPECIFICATION OF THINNER
THINNER, GENERAL PURPOSE FOR SYNTHETIC PAINTS AND
VARNISHES SPECIFICATION
DETERMINATION OF HYDROCARBON CONTENT
MARKET SURVEY
OVERVIEW OF PAINTS & COATINGS IN INDIA
PAINT SECTOR ANALYSIS
DEMAND FOR PAINTS COMES FROM TWO BROAD CATEGORIES
PORTOR 5 FORCES
FINANCIAL YEAR '
GDP RELATION:
GDP GROWTH TO REVIVE FORTUNES OF PAINT INDUSTRY
TABLE 1: POSITIVE CORRELATION BETWEEN PAINT INDUSTRY AND GDP
INDUSTRIES BIG GUNS
KANSAI NEROLAC
BERGER PAINTS
FUTURE PREDICTION
PROSPECT
MARKET AND DEMAND OF PAINT INDUSTRY
PROSPECTS
DETAILED IMPORT DATA OF THINNER
EXPORT DATA OF THINNERS
DETAILED EXPORT DATA OF NC THINNER
PRESENT MANUFACTURER OF THINNER
FORMULATION AND PROCESS OF THINNERS
STOVING ENAMEL THINNER
(HIGH STRENGTH SOLVENT MIXTURE)
MANUFACTURING PROCESS FOR STOVING THINNER
PROCESS FLOW DIAGRAM
FOR THE MANUFATURE OF STOVING THINNER
FORMULATION OF POLISH THINNER
FORMULATION OF POLISH THINNER
FORMULATION OF SYNTHETIC THINNER (MTO BASED)
FORMULATION OF POLISH THINNER (METHANOL BASED)
FORMULATION OF POLISH THINNER
(DENATURED SPIRIT BASED)
GENERAL COMPOSITION OF POLISH THINNER
FORMULATION OF MTO BASED THINNER
FORMULATION-1
FORMULATION-2
N C THINNERS
THINNERS FOR NITROCELLULOSE BASE LACQUERS (ICI TYPE)
N.C. LACQUER THINNER
FORMULATION – 1
FORMULATION - 2
FORMULATION - 3
FORMULATION – 4
ACETONE USED IN THINNER FORMULATIONS IN PAINTS
COOLING SENSATION.
FORMULATION - 5
FORMULATION - 6
FORMULATION - 7
FORMULATION - 8
MANUFACTURING PROCESS OF THINNERS
FOR - NITRO CELLULOSE BASE LACQUERS (ICI TYPE)
PROCESS FLOW DIAGRAM FOR THE MANUFACTURERS OF THINNER
FOR-NITROCELLULOSE BASE LACQUER
N. C. THINNERS (ICI TYPE)
N. C. THINNER
HIGH GRADE
N. C. THINNER
MEDIUM GRADE
N. C. THINNER
LOWER GRADE
MANUFACTURING PROCESS FOR NITROCELLULOSE THINNERS
FILTRATION
PROCESS FLOW DIAGRAM FOR THE MANUFACTURERS OF
NITROCELLULOSE THINNER
N. C. THINNERS
N. C. THINNERS
THE EFFECT OF THE SOLVENT ON THE VISCOSITY OF
NITROCELLULOSE SOLUTIONS
OTHER N.C. THINNER FORMULATIONS
N.C. TROCELLULOSE THINNER
QUICK CUTTING N. C. THINNERS
HIGH-LOW N- C THINNER
THINNER FORMULATIONS FOR BRUSHING LACQUERS
PROCESS OF MANUFACTURERS & FORMULATIONS
THINNER FORMULATIONS FOR BRUSHING LACQUERS
LOW-VISCOSITY NITROCELLULOSE
HOT SPRAY APPLICATION
ACRYLIC THINNERS FOR CLEAR COATING
FORMULATION - 2
PROCESS MANUFACTURE OF ACRYLIC PAINT THINNERS
PROCESS FLOW DIAGRAM FOR THE MANUFATURE 101
OF ACRYLIC PAINT THINNER
ENAMEL PAINT THINNERS
ENAMEL PAINT THINNER
MANUFACTURING PROCESS OF ENAMEL PAINT THINNER
CONSIDERING THE FOLLOWING FORMULATION
PROCESS FLOW DIAGRAM FOR THE MANUFACTURERS OF ENAMEL
PAINT THINNER
MISCELLANEOUS THINNERS
THINNERS FOR CELLULOSE ACETATE BASE LACQUERS
FORMULATION OF THINNER FOR PU PAINTS
PROCESS FLOW DIAGRAM OF THINNER FOR PU PAINTS
FORMULATION OF THINNER FOR EPOXY PAINTS
PROCESS FLOW DIAGRAM OF THINNER
FOR EPOXY PAINTS
THINNER FORMULATION FOR HIGH VISCOSITY WOOD LACQUER
THINNER FORMULATION OF AUTOMOTIVE PRIMER
THINNER FORMULATION OF LACQUER FOR CAN COATING
CELLULOSE ACETATE BUTYRATE BASED THINNERS
FOR SPRAYING LACQUER
FORMULATION 1
FORMULATION NO.2
THINNER FOR PAINTS
LACQUER THINNERS
LACQUER THINNER
LACQUER THINNER
LACQUER THINNER
THINNER FOR CELLULOSE ACETATE BASED COATINGS
THINNER FORMULATIONS
THINNER FOR CELLULOSE ACETATE BASED COATING
OTHER FORMULATIONS
THINNER FOR PAINTS
GENERAL PROCESS OF MANUFACTURE
OF VARIOUS MISCELLANEOUS THINNERS
FOR INSTANCE,
PROCESS FLOW DIAGRAM FOR
THE MANUFACTURERS OF THINNER
MATERIAL SAFETY DATA SHEET FOR PAINT THINNER
EMERGENCY OVERVIEW
POTENTIAL HEALTH EFFECTS (ACUTE AND CHRONIC)
SKIN CONTACT ACUTE EXPOSURE EFFECTS
EYE CONTACT ACUTE EXPOSURE EFFECTS
CHRONIC EXPOSURE EFFECTS
FIRST AID MEASURES
INHALATION
SKIN CONTACT
EYE CONTACT
EMERGENCY AND FIRST AID PROCEDURES
ACCIDENTAL RELEASE MEASURES
HANDLING AND STORAGE
EXPOSURE CONTROLS/PERSONAL PROTECTION
MATERIAL SAFETY DATA SHEET OF POLISH THINNER
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
MINERAL TURPENTINE OIL
BENZENE
TOLUENE
METHANOL
XYLENE
DENATURED SPIRIT
SUPPLIERS OF PLANT AND MACHINERIES
MIXER
STORAGE VESSEL (STORAGE TANKS)
FILTER MACHINE
LABORATORY EQUIPMENTS
PACKAGING MACHINE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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