Detailed Project Report on tmt bar plant

TMT BAR PLANT
[CODE NO. 3069]  


The Project report envisages to set up Con-cast plant for manufacturing of M.S Billet which is the main raw material of Iron

& Steel finished products, e.g. T.M.T Bars, angles, channels and sections etc. used in construction activities. Con-cast

plant can be simply defined as a mill that carries con-cast process in which the molten steel is poured into laddle mould to

perform the gradual solidification of metal into desired forms and shapes. Swiftly, the molten metal is solidified and is

drawn down the caster. This gradually gets transformed into a solid steel billet, bloom or slab.

The Induction furnace based on mini steel plant is a versatile installations where provisions are available for producing a

range of steel products by Alloying and casting into various shape. The products of steel plants are in the form of Ingots,

Billets, Sheets etc. These Induction furnace based steel casting units are suitable  for small scale industries and medium

scale industries and yet have the capability to complete in the internal as well as international market at all counts. In

mini steel plant operating under Indian conditions small Billets are Cast for rolling into structural sections, Mild steel

billets are manufacturing by different types of furnaces such as Blast Furnace, Electric Arc furnace, Induction Furnace,

Basic oxygen furnace etc.

The available sizes of the steel billets are:-

1.    100 x 100 mm2
2.    110 x 110 mm2
3.    130 x 130 mm2
4.    160 x 160 mm2
5.    200 x 200 mm2


Billets are the basic products of steel from which different types of steel products are made such as sheets, Angles,

Channels, Rods, etc. Mild steel Billets are the basic raw material for manufacturing various types of re-rolled products.


COST ESTIMATION

Plant  Capacity                                   :       400.00 MT./day
Land & Building (12000 Sq.MT)    :    Rs. 9.27 Cr
Plant & Machinery                            :    Rs. 20.63 Cr
Working Capital for 2 Months       :    Rs. 56.12 Cr
Total Capital Investment               :    Rs. 87.86 Cr
Rate of Return                                :    51%
Break Even Point                           :    51%



INTRODUCTION    
PROPERTIES OF TMT BARS    
USES AND APPLICATIONS    
B.I.S. SPECIFICATION    
MARKET SURVEY    
ANALYSIS OF EXPORTS OF TMT BARS    
ANALYSIS OF IMPORTS OF TMT BARS    
MANUFACTURERS/SUPPLIERS OF TMT BAR    
PROCESS FLOW CHART FOR M.S BILLET    
MANUFACTURING PROCESS    
PROCESS FLOW CHART FOR TMT BAR    
MANUFACTURING PROCESS OF TMT BAR    
OPERATION OF INTERMEDIATE MILL    
OPERATION OF FINISHING MILL    
TMT PROCESS    
GALVANISING PROCESS    
QUALITY CONTROL    
PLANT LAYOUT    
COMPLETE INDIAN SUPPLIERS OF PLANT AND MACHINERY FOR TMT BARS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    



APPENDIX – A:

 1.      COST OF PLANT ECONOMICS  
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET