Detailed Project Report on Eco Friendly Toys, Biodegradable Plastic Toys, Wooden Toys, Technology for Eco Friendly Toys, Plush Toys

TOYS MANUFACTURING UNIT
[CODE NO.3924]  

A toy is an item that is used in play, especially one designed for such use. Playing with toys can be an enjoyable means of training young children for life in society. Different materials like wood, clay, paper, and plastic are used to make toys. Many items are designed to build toys, but goods produced for other purposes can also be used. For instance, a small child may fold an ordinary piece of paper into an airplane shape and "fly it". Newer forms of toys include interactive digital entertainment. Some toys are produced primarily as collectors' items and are intended for display only.

The origin of toys is prehistoric; dolls representing infants, animals, and soldiers, as well as representations of tools used by adults are readily found at archaeological sites. The origin of the word "toy" is unknown, but it is believed that it was first used in the 14th century. Toys are mainly made for children. It has been known that the oldest known doll toy is thought to be around 4,000 years old.

Playing with toys is considered to be important when it comes to growing up and learning about the world around us. It releases stress. Young children use toys to discover their identity, help their bodies grow strong, learn cause and effect, explore relationships, and practice skills they will need as adults. Adults also use toys to form and strengthen social bonds, teach, help in brain relaxation, and to remember and reinforce practical lessons from their youth.


COST ESTIMATION


Plant Capacity                    8500 Nos/Day       
Land & Building (3000 sq.ft.)   Rs. 3.47 Cr                          
Plant & Machinery               Rs. 2.32 Cr                            
Working Capital for 2 Month     Rs. 4.26 Cr       
Total Capital Investment        Rs. 10.42 Cr
Rate of Return                    55%                   
Break Even Point             47%            


INTRODUCTION    
MAJOR TYPES OF TOYS    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
PROCESS FLOW DIAGRAM (PLASTIC TOYS)    
PROCESS FLOW DIAGRAM (PLUSH TOYS)    
MANUFACTURING PROCESS    
THE PRODUCTION OF PLASTIC TOYS MAINLY INCLUDES FOLLOWING PROCESSES:    
BLOW MOLDING PROCESS:    
ULTRASONIC WELDING PROCESS:    
PAINTING OF THE TOYS:    
PAD PRINTING:    
THE PRODUCTION OF PLUSH TOYS MAINLY INCLUDES
    FOLLOWING PROCESSES:    
DIE CUTTING PROCESS    
SKIN PRINTING PROCESS    
SEWING PROCESS    
QUALITY CONTROL    
MAIN TESTS PERFORMED DURING AN INSPECTION OF CHILDREN
    AND BABY TOYS    
SELECTION OF TEST PORTIONS    
PLANT AND MACHINERY    
MARKET POSITION    
VIEWS ON RECENT MOVES BY THE INDIAN GOVERNMENT    
WOODEN TOYS MARKET    
INDIAN TOYS INDUSTRY    
TRENDS IN THE TOY INDUSTRY    
FOCUS ON QUALITY    
FACTORS IN THE DECISION TO BUY    
EDUCATIONAL TOYS HAVE GAINED POPULARITY IN URBAN INDIA    
INTERNET RETAILING    
SHARE OF TOYS IN INDIA    
KEY PLAYERS    
PRINCIPLES OF PLANT LAYOUT    
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
    SERVICE ARE:    
PLANT LOCATION FACTORS    
PRIMARY FACTORS    
1. RAW-MATERIAL SUPPLY:    
2. MARKETS:    
3. POWER AND FUEL SUPPLY:    
4. WATER SUPPLY:    
5. CLIMATE:    
6. TRANSPORTATION:    
7. WASTE DISPOSAL:    
8. LABOR:    
9. REGULATORY LAWS:    
10. TAXES:    
11. SITE CHARACTERISTICS:    
12. COMMUNITY FACTORS:    
13. VULNERABILITY TO WARTIME ATTACK:    
14. FLOOD AND FIRE CONTROL:    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
1. DEPRECIATION:    
2. FIXED ASSETS:    
3. WORKING CAPITAL:    
4. BREAK-EVEN POINT:    
5. OTHER FIXED EXPENSES:    
6. MARGIN MONEY:    
8. TOTAL LOAD:    
9. LAND AREA/MAN POWER RATIO:    
PROJECT IMPLEMENTATION SCHEDULES    
INTRODUCTION    
PROJECT HANDLING    
PROJECT SCHEDULING    
PROJECT CONSTRUCTION SCHEDULE    
TIME SCHEDULE    
PLANT LAYOUT    
SUPPLIERS OF TOYS    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PVC GRAUNALS    
SUPPLIERS OF DRY PIGMENT    
SUPPLIERS OF LIQUID PAINT    
SUPPLIERS OF COTTON FIBER    
SUPPLIERS OF FABRIC    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF MIXER MACHINE    
SUPPLIERS OF INJECTION MOULDING MACHINE
SUPPLIERS OF BLOW MOULDING MACHINES    
SUPPLIERS OF CNC PAINTING MACHINE    
SUPPLIERS OF ULTRASONIC WELDING MACHINE    
SUPPLIERS OF PAD PRINTING MACHINE    
SUPPLIERS OF SPRAY PAINTING GUN APPARATUS    
SUPPLIERS OF TORQUE GUN    
SUPPLIERS OF ASSEMBLY LINE    
SUPPLIERS OF PROTOTYPE MAKING MACHINE    
SUPPLIERS OF DIE CUT PRESS MACHINE    
SUPPLIERS OF COMPOUNDING EMBROIDERY MACHINE    
SUPPLIERS OF SEWING MACHINE    


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    


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