Detailed Project Report on turmeric oil

TURMERIC OIL
[CODE NO.3894]  


Turmeric or its scientific name Curcuma Longa has been used for preparing traditional Indian curries for hundreds of years as a flavor, color and preservative. Turmeric has been reported to possess anti-inflammatory, hepatoprotective, antitumor, antiviral activities and anticancer activity and is used in gastrointestinal and respiratory disorders. In this study, a solvent extraction method has been used to extract active compound which was curcumin in Curcuma Longa. Ethanol has been used as solvent to extract the curcumin. Rotary evaporator was used to purify the sample. The samples were put in rotovap at temperatures 40°C, 50°C, 60°C and 70°C. HPLC analysis showed that all of the samples had high percentage of curcumin. The antioxidant activity in 50°C curcumin extract showed the highest antioxidant activity with 24.968 M IC50 value while the lowest was the 70°C curcumin extract with 111.93 M IC50 value. The higher the IC50 value, the lower the antioxidant activity.

Medicinal plants have been used for mankind as source of medicines since a long time ago. More than 35,000 plant species have been reported to be used in various human cultures around the world for medical purposes. Plant oils and extracts have been used for a wide variety of purposes for thousands of years. One of their purposes is as a source of medicine as they contain organic compounds with therapeutic values. Majority of people depend on traditional medicine as their primary healthcare. About 80% of people in this world depend on herbs for health. In most developing countries, the use of medicinal plants which is a basis for maintenance of good health has been discovered.


COST ESTIMATION


Plant Capacity                    TURMERIC OIL AND CURCUMIN            
Land & Building (2000 sq.mt.)      Rs. 2.54 Cr                  
Plant & Machinery               Rs. 1.75 Cr      
Working Capital for 2 Month     Rs. 1.96 Cr
Total Capital Investment        Rs. 6.54 Cr
Rate of Return                    29%                   
Break Even Point             54%            


INTRODUCTION    
WHAT IS CURCUMIN?    
PRODUCT SPECIFICATION    
WHAT IS THE HISTORY OF TURMERIC AND CURCUMIN?    
ARE THERE ANY SIDE EFFECTS OR INTERACTIONS?    
WHY HASN’T THE PHARMACEUTICAL INDUSTRY PATENTED TURMERIC
   AND CURCUMIN?    
USES AND APPLICATION    
IS MOSTLY USED IN THE FOLLOWING FIELDS:-    
OPPORTUNITY AND RISE OF TURMERIC AND CURCUMIN    
BIOLOGICAL SOURCE AND ACTIVITIES OF CURCUMIN    
THE BIOLOGICAL SOURCE OF CURCUMIN    
BIOLOGICAL ACTIVITIES OF CURCUMIN    
ANTI-INFLAMMATORY PROPERTY    
ANTIOXIDANT PROPERTIES    
EFFECT OFCURCUMIN ON LYMPHOCYTES    
EFFECT OFCURCUMIN ON PLATELET AGGREGATION    
TYPES OF TURMERIC    
DRIED RHIZOME    
TURMERIC POWDER    
SECONDARY AND DERIVED PRODUCT OF TURMERIC    
CURRY POWDER    
FIGURE. TURMERIC POWDER    
OLEORESINS    
ESSENTIAL OIL    
MEDICINAL AND BIOLOGICAL PROPERTIES OF TURMERIC    
PROPERTIES OF CURCUMIN    
PRODUCT DETAILS:    
PRODUCT SPECIFIC LITERATURE REFERENCE:    
GENERAL INFORMATION:    
TURMERIC OIL USING SOLVENT EXTRACTION    
CHEMICAL CHARACTERIZATION OF CURCUMIN    
COMPOSITION OF THE FOOD ADDITIVE    
PHYSICO-CHEMICAL PROPERTIES    
CURCUMIN - THE YELLOW EXTRACT FROM TURMERIC    
FIGURE:  CURCUMA LONGA (TURMERIC PLANT) WITH ITS RHIZOME
   OR ROOT    
CHEMICAL COMPOSITION OF TURMERIC    
BIOLOGICAL ACTIVITY OF TURMERIC AND ITS COMPOUNDS    
PHARMACOLOGICAL ACTION OF TURMERIC AND IT’S EXTRACT    
FRAGRANCE AND FLAVOUR    
RAW MATERIALS SCENARIO (INDIA AND GLOBAL)    
INTERNATIONAL SCENARIO    
OVERVIEW OF CURCUMIN MARKET    
MARKET POSITION    
CURCUMIN MARKET CAN BE SEGMENTED ON THE BASIS OF:    
THERAPEUTIC APPLICATIONS    
PRODUCTION OF CURCUMIN IN INDIA    
GLOBAL MARKET POSITION AND DEMAND OF CURCUMIN    
CURCUMIN MARKET, BY APPLICATION    
CURCUMIN MARKET, BY REGION    
COMPETITIVE MARKET SHARE    
DETAILED EXPORT DATA OF CURCUMIN    
PRESENT MANUFACTURERS OF CURCUMIN    
MARKET ANALYSIS OF CURCUMIN    
GLOBAL CURCUMIN MARKET GROWTH    
MANUFACTURING PROCESS OF TURMERIC OIL BY STEAM DISTILLATION
    METHOD    
PROCESS FLOW DIAGRAM OF TURMERIC OIL USING STEAM DISTILLATION    
PROCESS OUTLINE FOR CURCUMIN EXTRACTION    
MANUFACTURING PROCESS OF CURCUMIN    
RAW MATERIAL REQUIRED:    
BASIC PLANT AND MACHINERY REQUIRED.    
SALIENT FEATURE OF THE PROCESS    
MANUFACTURING PROCESS DIAGRAM    
BLOCK DIAGRAM FOR CURCUMIN EXTRACTION    
TECHNICAL DETAILS FOR CURCUMIN EXTRACTION    
METHODS.    
GRINDING OF DRIED TURMERIC AND SEPARATION    
SOLVENT EXTRACTION OF TURMERIC USING ETHANOL AND WATER    
SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL
   AND WATER.    
MOISTURE ANALYSIS OF DRIED TURMERIC POWDER    
OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT
    TIME INTERVALS    
OPTIMIZATION OF SOLVENT EXTRACTION METHOD OF TURMERIC.    
SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL
   AND WATER.    
SOLVENT EXTRACTION OF TURMERIC USING PET ETHER.    
QUALITATIVE ANALYSIS OF ANTIMICROBIAL ACTIVITY OF CURCUMIN
    AGAINST E.COLI    
RESULT AND DISCUSSION.
SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL
    AND WATER.    
OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT
    TIME INTERVALS    
SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL
    AND WATER    
SOLVENT EXTRACTION OF TURMERIC USING PET ETHER    
EXTRACTION AND PROCESSING OF CURCUMIN    
TURMERIC HAS BEEN FOUND TO HAVE THE COMPOSITION AS SHOWN
    IN TABLE BELOW    
TYPICAL COMPOSITION OF TURMERIC
FIGURE: THE THREE STRUCTURES OF CURCUMIN AND OTHER CURCUMINOIDS    
FIGURE TURMERIC RHIZOME AND CURCUMIN THAT WAS EXTRACTED    
REFINEMENT OF CURCUMIN:    
FILTRATION:    
OLEORESIN TO CURCUMIN:    
FIGURE – OLEORESIN TO CURCUMIN REFINEMENT PROCESS SET-UP    
PURITY TESTING TECHNIQUES:    
METHOD OF SUBCRITICAL CURCUMIN EXTRACTION    
ANALYSIS OF TURMERIC OIL    
MATERIALS AND METHODS    
PLANT RAW MATERIAL    
FIGURE: FRESH TURMERIC RHIZOMES    
DESCRIPTION OF EXPERIMENTAL SETUP AND METHOD    
FIGURE: PROCESS FLOW DIAGRAM FOR PRODUCTION OF TURMERIC OIL    
CALCULATION OF OIL YIELD AND MOISTURE CONTENT    
MOISTURE CONTENT    
TURMERIC OIL YIELD    
TABLE: VARIATION OF % OIL YIELD WITH TIME    
SWOT ANALYSIS OF CURCUMIN    
STRENGTH    
OPPORTUNITIES    
WEAKNESSES    
THREAT    
PLANT LAYOUT    
BUYERS LIST OF CURCUMIN AND TURMERIC OIL    
SUPPLIERS OF RAW MATERIAL (INDIAN)    
SUPPLIERS OF N-HAXANE    
SUPPLIERS OF LABORATORY CHEMICALS    
SUPPLIERS OF RAW MATERIAL (GLOBAL)    
SUPPLIERS OF PLANT AND MACHINRY (IMPORTED)    
SUPPLIERS OF PLANT AND MACHINRY    
SUPPLIERS OF CRUSHER    
SUPPLIERS OF EVAPORATORS    
SUPPLIERS OF FILTER PRESS    
SUPPLIERS OF BOILERS    
SUPPLIERS OF LAB TESTING EQUIPMENT    
SUPPLIERS OF STORAGE TANK    
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS    
SUPPLIERS OF EXTRACTOR
SUPPLIERS OF STEAM DISTILATION PLANT    
SUPPLIERS OF PUMPS    
SUPPLIERS OF DIGITAL WEIGHING SCALE    
SUPPLIERS OF OTHER MACHINERY    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)