Detailed Project Report on turmeric processing [turmeric powder, curcumin and turmeric oil]

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TURMERIC PROCESSING

[TURMERIC POWDER, CURCUMIN AND TURMERIC OIL]

[CODE NO.4037]

Curcumin (diferuloyl methane), the natural yellow pigment in turmeric, is isolated from the rhizomes of the plant Curcuma longa. It constitutes about 3-4% of the composition of turmeric. In the south and southeast tropical Asian countries, turmeric has been used for centuries as a spice to give the specific flavor and yellow color to curry. Turmeric became a very important spice to mankind when it was observed that the addition of turmeric powder in food preparation preserved its freshness and nutritive value.

Turmeric, as an additive, improved the palatability. Aesthetic appeal and shelf life of perishable food items. The use of turmeric became more popular when it was found to act as a therapeutic agent for various illnesses. In the Ayurvedic system of medicine, turmeric is used as a tonic and as a blood purifier. Its role in the treatment of skin diseases and its ability to soften rough skin resulted in the prolific use of turmeric in topical creams and bath soaps in India. Turmeric is also used in home remedies in the treatment of cuts, wounds, bruises, and sprains. Its use as an anti-inflammatory and antimicrobial agent has been recognized for more than a century.

The importance of turmeric in medicine took a new twist when it was discovered that the dried rhizome of Curcuma longa is very rich in phenolics, whose structures have been identified as curcuminoids. Phenolics are known to possess antioxidant properties. Free radical mediated damage to biological systems is recognized as the initiating agent for many diseases, such as cardiovascular diseases, cancer, and arthritis.

Turmeric and its constituents show beneficial effects on these diseases and on other illnesses. For example, the low incidence of large bowel cancers in Indians could be attributed to a high intake of natural antioxidants, such as curcumin in the diet. The anti-mutagenic and anti-tumor effects of curcumin are most widely studied. However, in recent years, it has been shown that the inhibition of arachidonic acid metabolism, modulation of cellular signal transduction pathways, inhibition of hormone, growth factor, and oncogene activity are some of the mechanisms by which curcumin causes tumor suppression. Chemopreventive activity of curcumin is observed when administered prior to, during, and after carcinogen treatment as well as when it is given only during the promotion/progression phase (starting late in premalignant stage) of colon carcinogenesis in F 344 rats.

Curcumin is also a powerftil inhibitor of the proliferation of several tumor cells, as well as an anti-inflammatory agent. It exhibits anti-clastogenic, anti-ftingal and anti-viral properties. However, the lack of information regarding the mechanisms of action of curcumin has precluded its clinical use in western countries. Several recent studies have given some insight into the molecular basis for the action of curcumin at the cellular level.

Curcumin is the main active ingredients in Turmeric. Curcumin is primarily used as a cholinergic and used to improve joint health. Curcumin synergizes particularly well with piperine, greatly increasing its bioavailability. Curcumin supplements can reduce age related memory loss by inhibiting the buildup of beta amyloid, a peptide commonly found in age related degenerative diseases of the brain. Curcumin Induces flow of bile which breaks down fat, keeps heart healthy by normalizing cholesterol level. Curcumin is helpful in digestive support and arthritis pain relief.

Curcumin (synonyms: turmeric yellow, kurkum, INS No. 100(i)) is an orange-yellow crystalline powder. Minor amounts of oils and resins naturally occurring in turmeric may be present.

The origin of the plant Curcuma longa L., which belongs to Zingiberaceae family is India. The plant is distributed throughout tropical and subtropical regions of the world, being widely cultivated in Southeast Asian countries. Turmeric, i.e., the ground rhizomes of Curcuma longa L., has a long history of use in food as a spice, mainly as an ingredient in many varieties of curry powders and sauces, where curcumin from turmeric is a main colouring substance.

The turmeric (Curcuma longa) plant, a perennial herb belonging to the ginger family, is cultivated extensively in south and southeast tropical Asia. The rhizome of this plant is also referred to as the root and is the most useful part of the plant for culinary and medicinal purposes. The most active component of turmeric is curcumin, which makes up 2 to 5% of the spice.

COST ESTIMATION

Plant Capacity 540 KG/Day

Land & Building (2000 sq.mt.) Rs. 1.05 Cr

Plant & Machinery Rs. 1 Cr

Working Capital for 2 Months Rs. 1.08 Cr

Total Capital Investment Rs. 3.34 Cr

Rate of Return 36%

Break Even Point 56%

CONTENTS

INTRODUCTION

WHAT IS TURMERIC?

WHAT IS CURCUMIN?

PRODUCT SPECIFICATION

WHAT IS THE HISTORY OF TURMERIC AND CURCUMIN?

ARE THERE ANY SIDE EFFECTS OR INTERACTIONS?

WHY HASN’T THE PHARMACEUTICAL INDUSTRY PATENTED TURMERIC

AND CURCUMIN?

USES AND APPLICATION OF CURCUMIN

IS MOSTLY USED IN THE FOLLOWING FIELDS

OPPORTUNITY AND RISE OF TURMERIC AND CURCUMIN

BIOLOGICAL SOURCE AND ACTIVITIES OF CURCUMIN

THE BIOLOGICAL SOURCE OF CURCUMIN

BIOLOGICAL ACTIVITIES OF CURCUMIN

ANTI-INFLAMMATORY PROPERTY

ANTIOXIDANT PROPERTIES

EFFECT OFCURCUMIN ON LYMPHOCYTES

EFFECT OF CURCUMIN ON PLATELET AGGREGATION

PROPERTIES OF CURCUMIN

PRODUCT DETAILS:

PRODUCT SPECIFIC LITERATURE REFERENCE:

GENERAL INFORMATION:

CHEMICAL CHARACTERIZATION OF CURCUMIN

COMPOSITION OF THE FOOD ADDITIVE

PHYSICO-CHEMICAL PROPERTIES

CURCUMIN - THE YELLOW EXTRACT FROM TURMERIC

FIGURE: CURCUMA LONGA (TURMERIC PLANT) WITH ITS RHIZOME

OR ROOT

CHEMICAL COMPOSITION OF TURMERIC

FIG : STRUCTURE OF NATURAL CURCUMINOIDS.

BIOLOGICAL ACTIVITY OF TURMERIC AND ITS COMPOUNDS

PHARMACOLOGICAL ACTION OF TURMERIC AND IT’S EXTRACT

FRAGRANCE AND FLAVOUR

RAW MATERIALS SCENARIO (INDIA AND GLOBAL)

INTERNATIONAL SCENARIO

INDIAN PRODUCTION OF TURMERIC

VARIETY OF TURMERIC

CHARACTERISTICS OF IMPROVED TURMERIC VARIETIES

OVERVIEW OF CURCUMIN MARKET

MARKET POSITION

CURCUMIN MARKET CAN BE SEGMENTED ON THE BASIS OF:

THERAPEUTIC APPLICATIONS

PRODUCTION OF CURCUMIN IN INDIA

GLOBAL MARKET POSITION AND DEMAND OF CURCUMIN

U.S. CURCUMIN MARKET, BY APPLICATION, 2016-2024, (TONS)

DETAILED EXPORT DATA OF CURCUMIN

PRESENT MANUFACTURERS OF CURCUMIN

MARKET ANALYSIS OF CURCUMIN

GLOBAL CURCUMIN MARKET GROWTH

MANUFACTURING PROCESS OF TURMERIC POWDER

TURMERIC GRINDING IS ACHIEVED IN TWO STAGES

PROCESS FLOW DIAGRAM FOR TURMERIC POWDER

PROCESS OUTLINE FOR CURCUMIN EXTRACTION

MANUFACTURING PROCESS OF CURCUMIN

RAW MATERIAL REQUIRED:

BASIC PLANT AND MACHINERY REQUIRED

SALIENT FEATURE OF THE PROCESS

MANUFACTURING PROCESS DIAGRAM

BLOCK DIAGRAM FOR CURCUMIN EXTRACTION

TECHNICAL DETAILS FOR CURCUMIN EXTRACTION

METHODS.

GRINDING OF DRIED TURMERIC AND SEPARATION

SOLVENT EXTRACTION OF TURMERIC USING ETHANOL AND WATER

SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL

AND WATER.

MOISTURE ANALYSIS OF DRIED TURMERIC POWDER

OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT

TIME INTERVALS

OPTIMIZATION OF SOLVENT EXTRACTION METHOD OF TURMERIC.

SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL

AND WATER.

SOLVENT EXTRACTION OF TURMERIC USING PET ETHER.

QUALITATIVE ANALYSIS OF ANTIMICROBIAL ACTIVITY OF CURCUMIN

AGAINST E.COLI

RESULT AND DISCUSSION.

SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL

AND WATER.

OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT

TIME INTERVALS

SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL

AND WATER

SOLVENT EXTRACTION OF TURMERIC USING PET ETHER

EXTRACTION AND PROCESSING OF CURCUMIN

TURMERIC HAS BEEN FOUND TO HAVE THE COMPOSITION AS SHOWN

IN TABLE BELOW

TYPICAL COMPOSITION OF TURMERIC

FIGURE: THE THREE STRUCTURES OF CURCUMIN AND OTHER

CURCUMINOIDS

FIGURE TURMERIC RHIZOME AND CURCUMIN THAT WAS EXTRACTED

REFINEMENT OF CURCUMIN:

FILTRATION:

OLEORESIN TO CURCUMIN:

FIGURE – OLEORESIN TO CURCUMIN REFINEMENT PROCESS SET-UP

PURITY TESTING TECHNIQUES:

METHOD OF SUBCRITICAL CURCUMIN EXTRACTION

ANALYSIS OF TURMERIC OIL

MATERIALS AND METHODS

PLANT RAW MATERIAL

FIGURE: FRESH TURMERIC RHIZOMES

DESCRIPTION OF EXPERIMENTAL SETUP AND METHOD

FIGURE: PROCESS FLOW DIAGRAM FOR PRODUCTION OF TURMERIC OIL

CALCULATION OF OIL YIELD AND MOISTURE CONTENT

MOISTURE CONTENT

TURMERIC OIL YIELD

TABLE: VARIATION OF % OIL YIELD WITH TIME

SWOT ANALYSIS OF CURCUMIN

STRENGTH

OPPORTUNITIES

WEAKNESSES

THREAT

PROCESSING DETAILS OF TURMERIC

DRYING

POLISHING

GRADING

TABLE 1: AGMARK STANDARDS FOR TURMERIC RHIZOMES

VARIETIES OF TURMERIC

GRINDING

AGMARK STANDARDS FOR TURMERIC POWDER

PACKAGING

STORAGE

PLANT LAYOUT

BUYERS LIST OF CURCUMIN AND TURMERIC OIL

SUPPLIERS OF RAW MATERIAL (INDIAN)

SUPPLIERS OF N-HAXANE

SUPPLIERS OF LABORATORY CHEMICALS

SUPPLIERS OF RAW MATERIAL (GLOBAL)

SUPPLIERS OF PLANT AND MACHINRY (IMPORTED)

TURMERIC PROCESSING PLANT

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF CRUSHER

SUPPLIERS OF EVAPORATORS

SUPPLIERS OF FILTER PRESS

SUPPLIERS OF BOILERS

SUPPLIERS OF LAB TESTING EQUIPMENT

SUPPLIERS OF STORAGE TANK

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF EXTRACTOR

SUPPLIERS OF STEAM DISTILATION PLANT

SUPPLIERS OF PUMPS

SUPPLIERS OF DIGITAL WEIGHING SCALE

SUPPLIERS OF OTHER MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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