Detailed Project Report on tyre manufacturing from recycled tyres/rubber powder alongwith other raw materials

TYRE MANUFACTURING FROM RECYCLED TYRES/RUBBER POWDER ALONGWITH OTHER RAW MATERIALS
[CODE NO. 3154]  

Tyres and tubes, the strategic rubber products and basic supplements to the automotive vehicles are of most importance to the country's economy. The tyre industry sector is providing direct empolyment to over 40,000 people and indirect empolyment to lakhs of people. This industry sector is now being considered as a core industry sector.

The manufacturing of automobile tyres as an essential ancillary for the development of automobile sector came into being in India during 1930's when the Dunlop India Ltd, the first tyre manufacturing transnational company started its operation in 1935 at Sahaganj in West Bengal.

Today, one cannot imagine a world without automobiles even though India has a large network of railway lines, considering the vastnes of the country and the thrust given for balanced development, road transport would have decisine role to play in the coming years. Vehicle would become more and more part of  not only the commercial like but even the personal like.

The Indian tyre and tube industry has been continuously in the process of up gradation of product quality to satisfy the requirements of Indian automotive manufactures, users of automobiles and the road conditions prevailing in the country. Various developments have taken place in design of tyres especially for passenger cars, light trucks, trucks and buses involving tyre construction, strength, sizes, tread design, rubber compounding etc. The pace of development of tyres in the country has also been hastened by the requirements of new passenger car and light truck manufactures and for export, which require higher accuracies, better uniformity longer life etc.

COST ESTIMATION

Plant  Capacity                                 :       5000.00 Tyres/day
Land & Building (20000 Sq.Mt)    :    Rs. 13.00 Cr
Plant & Machinery                           :    Rs. 90.00 cr
Working Capital for 2 Months      :    Rs. 40.37 Cr
Total Capital Investment                :    Rs. 145.00  Cr
Rate of Return                                :    33%
Break Even Point                             :    55%


INTRODUCTION    
BUREAU OF INDIAN STANDARDS    
LABORATORY TESTING OF TIRE COMPOUND    
COMPONENTS OF TYRES    
PROPERTIES AND CHARACTERISTICS OF RADIAL TYRES    
RAW MATERIALS    
DETAILS OF COMPONENTS IN TYRE BUILDING    
GLOBAL MARKET POSITION OF TYRE INDUSTRY    
MARKET SURVEY    
PRESENT MANUFACTURERS/EXPORTERS OF RADIAL TYRE    
TECHNICAL KNOW - HOW    
FOREIGN COLLABORATIONS    
MANUFACTURING PROCESS OF PASSENGER CAR TYRE    
TECHNICALITIES IN TYRE PLANT    
FORMULATION OF TRUCK TYRE (RADIAL)    
FORMULATION OF CAR TYRE (RADIAL)    
MANUFACTURING PROCESS OF RADIAL TYRES    
PROCESS FLOW DIAGRAM OF RADIAL TYRE    
PROCESS IN DETAILS    
DIFFERENT OPERATION IN RADIAL TYRE MANUFACTURING    
PASSENGER CAR TYRE FORMULATION (RADIALS)    
TRUCK TYRE FORMULATION (STEEL RADIAL)    
FORMULATION OF TYRES COMPOUNDS    
RECIEPES FOR AUTOMOBILE BEAD WIRE    
POST MANUFACTURING METHOD FOR RADIAL TYRES    
MANUFACTURING PROCESS OF RUBBER POWDER FROM USED TYRE    
PROCESS FLOW DIAGRAM    
STEPS OF PROCESSING WASTE TYRE TO RUBBER POWDER    
NEW PROCESS AND TREND FOR WASTE TYRES TO RUBBER POWDER    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND EQUIPMENTS (GLOBAL)    
SUPPLIERS OF PLANT AND EQUIPMENTS    
SUPPLIERS OF RAW MATERIALS    
DETAILS OF MACHINERY    
COMPOSITION OF PASSENGER TYRE    
FORMULATION REQUIRED/MONTHS    
            
           

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET