Detailed Project Report on unsaturated polyester resins (10 ton/day)

 
UNSATURATED POLYESTER RESINS
[CODE NO.1943


    Polyester resins are unsaturated resins formed by the reaction of dibasic organic acids and polyhydric alcohols. Polyester resins are used in sheet moulding compound, bulk moulding compound and the toner of laser printers. Wall panels fabricated from polyester resins reinforced with fiberglass — so-called fiberglass reinforced plastic (FRP) — are typically used in restaurants, kitchens, restrooms and other areas that require washable low-maintenance walls.

    Unsaturated polyesters are condensation polymers formed by the reaction of polyols (also known as polyhydric alcohols), organic compounds with multiple alcohol or hydroxy functional groups, with saturated or unsaturated dibasic acids. Typical polyols used are glycols such as ethylene glycol; acids used are phthalic acid and maleic acid. Water, a by-product of esterification reactions, is continuously removed, driving the reaction to completion. The use of unsaturated polyesters and additives such as styrene lowers the viscosity of the resin. The initially liquid resin is converted to a solid by cross-linking chains. This is done by creating free radicals at unsaturated bonds, which propagate in a chain reaction to other unsaturated bonds in adjacent molecules, linking them in the process. The initial free radicals are induced by adding a compound that easily decomposes into free radicals. This compound is usually and incorrectly known as the catalyst[citation needed] . Substances used are generally organic peroxides such as benzoyl peroxide or methyl ethyl ketone peroxide.


COST ESTIMATION

Plant Capacity                                    10.00 Ton/day
Land & Building (3000 Sq.Mtr)         Rs. 1.40  Cr  
Plant & Machinery                               Rs. 1.06  Cr    
W.C. for 1 Month                                  Rs. 2.64  Cr
Total Capital Investment                    Rs. 5.21  Cr          
Rate of Return                                     61%  
Break Even Point                                32%


INTRODUCTION    
COMPONENTS OF POLYESTER RESINS    
PROPERTIES AND USES    
B.I.S. SPECIFICATIONS    
MARKET SURVEY    
DETAILED IMPORT DATA OF POLYESTER RESIN UNSATURATED    
DETAILED EXPORT DATA OF UNSATURATED POLYESTER RESIN    
INDIAN EXPORTERS OF POLYESTER RESIN    
PRESENT MANUFACTURERS/SUPPLIERS OF    
UNSATURATED POLYESTER RESINS    
UNSATURATED POLYESTER RESIN    
PROCESS OF MANUFACTURE    
PROCESS DETAILS    
PROPERTIES OF (REINFORCED GRADE POLYESTER RESIN)    
PROCESS OF MANUFACTURING OF POLYESTER RESIN (LAMINATE GRADE)    
MANUFACTURING PROCESS OF POLYESTER RESIN (ELECTRICAL GRADE)    
HARDENABLE UNSATURATED POLYESTER RESIN COMPOSITIONS    
ANTISHRINKING UNSATURATED POLYESTER RESIN COMPOSITION    
MODIFIED ACRYLIC UNSATURATED POLYESTER RESIN    
FLAME-RETARDANT UNSATURATED POLYESTER RESINS    
SUPPLIERS OF COMPLETE PLANT AND EQUIPMENTS
FOR UNSATURATED POLYESTER RESINS    
SUPPLIERS OF RAW MATERIALS    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET