Detailed Project Report on upvc and cpvc pipe plant

UPVC AND CPVC PIPE PLANT
[CODE NO.3741]  

PVC (unplasticized polyvinylchloride) pipes and fittings exhibit excellent resistance to aggressive environments both naturally occurring and as a result of industrial activity. They are resistant to almost all types of corrosion, either chemical or electrochemical in nature. Since PVC is a non-conductor, galvanic and electro chemical effects do not occur in PVC pipes.

PVC Pipes are a often used in the following circumstances:

•    For drinking water pipe distribution systems, both main and supply lines

•    Sewer and discharge pipe systems

Due to its non-metallic nature, the material used is totally resistant to all forms of metallic corrosion.

Aggressive water resulting from high sulphate soils and low hardness water will not attack PVC pipes.

PVC pipes are therefore resistant to a wide range of industrial waters and chemicals and offer an advantage in long-term systems life and manufacture costs.

Being made of a tasteless and odorless material, PVC pipes remain neutral to all transported fluids.

PVC is completely inert and is widely used for transporting liquids made for human consumption.

Because of their mirror-smooth inside surface, PVC pipes have minimum flow head loss. There is also no buildup of inside deposits, a particular advantage in the construction of sewerage systems.

The physical properties of PVC pipes are not affected by neither direct sunshine, nor wind or rain.

However, to avoid surface browning due to long exposure to direct sunlight, it is recommended that the pipes are kept protected from direct sunlight.

Rigid PVC is not conductive to combustion. In the event of a fire, flames are unable to travel on PVC pipes. They therefore offer added safety when used for electrical installations, both domestic and industrial.

PVC pipes are relatively light. Their specific weight 1.43 is one- fifth that of steel pipes. This cuts down transportation costs and facilitates installation when in difficult and remote places. Installation is quick and easy with a complete line of fittings either with the solvent glue weld sockets or the rubber seal socket joints. In either case, a leak-proof joint is assured. Subsequent maintenance work is also carried out with a minimum of complication and cost.

PVC pipe which is made from polymerized vinyl chloride, a synthetic resin, which when plasticized or softened with other chemicals has some rubber-like properties. Derived from acetylene and anhydrous hydrochloric acid. PVC pipe has nominal sizes that are to be used with PVC socket fittings (schedule 40) and PVC socket or threaded fittings (schedule 80).

PVC Pipe have got tremendous demand in India as well as in abroad. To manufacture this, all the machinery and raw materials are available indigenously.

A polyvinyl chloride (PVC) pipe is made from a plastic and vinyl  combination  material.  The pipes  are  durable,  hard  to damage, and long lasting. A PVC pipe does not rust, rot, or  wear over  time. For that reason, PVC piping is most commonly used  in water systems, underground wiring, and sewer lines.


COST ESTIMATION


Plant Capacity            5 MT/Day       
Land & Building (4000 sq.mt.)      Rs. 1.53 Cr         
Plant & Machinery                      Rs. 1.82 Cr     
Working Capital for 2 Months     Rs. 3.46 Cr
Total Capital Investment              Rs. 7 Cr
Rate of Return            25%                   
Break Even Point             54%                


INTRODUCTION    
PROPERTIES OF UPVC PIPES & FITTINGS    
CHLORINATED POLYVINYL CHLORIDE (CPVC)    
BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC PIPES & FITTINGS    
SPECIFICATION OF UPVC PIPES FOR POTABLE WATER    
UNPLASTICIZED PVC PIPES FOR POTABLE WATER SUPPLIES - SPECIFICATION    
1 SCOPE    
2 NORMATIVE REFERENCES    
3 TERMINOLOGY    
4 NOTATION    
5 CLASSIFICATIONS OF PIPES    
6 COMPOSITION    
7 DIMENSIONS    
8 SEALING RINGS    
9 PIPE ENDS    
10 PHYSICAL AND CHEMICAL CHARACTERISTICS    
11 MECHANICAL PROPERTIES    
12 SAMPLING AND CRITERIA FOR CONFORMITY    
13 MARKING    
OVERVIEW OF INDIAN PVC PIPE MARKET    
SEGMENT REVIEW    
INDIA PVC PIPES MARKET KEY SEGMENTS:
IMPACT OF GST, DEMONETISATION, RERA ON PIPES AND FITTINGS INDUSTRY    
PRESENT CONSUMPTION PATTERN OF UPVC. RIGID PIPES    
PVC PIPES OFFERS THE FOLLOWING ADVANTAGES:-    
MANUFACTURERS/EXPORTERS    
UPVC PIPE MANUFACTURERS/EXPORTERS RAW MATERIAL SECTION    
PVC RESIN:    
DIMENSION OF UPVC PIPE    
UPVC AND ITS BENEFITS    
2.2 BENEFITS OF UPVC    
COMPARISON BETWEEN CPVC AND PVC PIPES    
BENEFITS OF CPVC    
PHYSICAL PROPERTIES    
HEAT RESISTANCE    
MECHANICAL PROPERTIES    
PROPERTIES OF CPVC AND PVC    
BONDING    
FIRE PROPERTIES    
COMPOSITION OF UPVC PIPE    
BASIS STEPS IN UPVC PIPES MANUFACTURE    
FINAL INSPECTION AND PACKING    
PROCESS FLOW DIAGRAM OF UPVC PIPE    
MANUFACTURING PROCESS OF UPVC PIPES IN DETAILS    
PIPE EXTRUSION PROCESS    
MATERIALS:    
PVC COMPOUNDING IS USUALLY CARRIED OUT IN TWO STAGES    
PVC PIPE FORMULATION:    
PIPE EXTRUSION LINE:    
PIPE EXTRUSION DIE:
SIZING EQUIPMENT:    
COOLING WATER THROUGH:    
PULLING MACHINES:    
CONTROLS:    
CUTTING DEVICE:    
COILING DEVICE:    
DETAILS OF PLASTIC EXTRUSION    
TYPES OF EXTRUDERS    
SINGLE SCREW EXTRUDER:    
TWIN SCREW EXTRUDER:    
TROUBLESHOOTING SHOOTING GUIDE FOR RVPC PIPE EXTRUSION    
SUPPLIERS OF PLANT AND MACHINERY    
MOULDS FOR PIPE FITTINGS    
HIGH SPEED MIXER    
EXTRUDER    
PLASTIC SCRAP GRINDER MACHINE    
PLASTIC INJECTION MOULDING MACHINE    
GENERATOR SET    
SUPPLIERS OF RAW MATERIALS    
PVC RESIN    
CALCIUM STEARATE    
LEAD STEARATE    
PRECIPITATED CALCIUM CARBONATE    
PIGMENT DYE

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)