Detailed Project Report on vinyl gloves [food grade]
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Detailed Project Report on vinyl gloves [food grade]
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VINYL GLOVES [FOOD GRADE]
[CODE NO.4025]
To begin with, it needs to be noted well that vinyl gloves are an extremely popular choice for the food industry. These are kind of disposable gloves which are not much durable and are economical to use (budget-friendly). These gloves are known to be latex-free and protective in nature to those who depict allergy for latex. The vinyl gloves are known to provide agility to those who use them and therefore enable people to do tasks quickly and efficiently. Vinyl gloves are suitable for people who undertake low risk tasks / activities.
The use of vinyl gloves is avoided where hazardous materials are being used. These gloves are known to come lightly coated in powder such as cornstarch, making them easy to be used by putting on / off for completion of required tasks.
There are various benefits associated with the use of vinyl gloves as compared to other types of protective gloves. The manufacturing of vinyl gloves is undertaken to enable stretch and versatility. These gloves can be used to execute various tasks related to healthcare so that the hands remain absolutely safe from contamination. These gloves are avoided during times of surgery as they could depict slitting under pressure due to low elasticity as compared to other gloves (such as nitrile gloves).
The use of vinyl gloves assist in protecting against oily substances, acid, emulsions and other liquids that serve well for food preparation. These help in keeping cross contamination at the bare minimum. Vinyl gloves are known to have anti-static nature and therefore are useful in working with cords and wires. The most widely used substance for creating vinyl gloves is PVC-polyvinyl chloride which is a readily available plastic. PVC depicts properties for durability and make the gloves available as an alternative to natural rubber. Another benefit of PVC is its low cost and suitability for household tasks as it depicts biological and chemical resistance. So, if at all you undertake any tasks related to food preparation or healthcare, you may opt for flexible vinyl gloves that shall suffice the purpose.
During the pandemic situation of COVID-19, there is a rising concern of maintaining adequate hygiene. In this sense, the uses of vinyl disposable gloves have much increased providing effective protection against the virus. Vinyl gloves form an essential part of the personal protective equipment (PPE) against COVID-19. The vinyl gloves protect much against biological agents, guarantee impermeability, give maximum flexibility and render high sensitivity – so that they could be used in various tasks.
The vinyl gloves are known to be less elastic than latex and nitrile. They are known to provide a comfortable, loose and soft fit. Vinyl gloves are known to have features such as: being 100% latex free, resistant to chemicals – acids – bases- salts-alcohol-water solutions, elastic, resistant to oil-water-food-petroleum, and so on. Vinyl gloves are best used for shorter duration tasks such as – residential use, food industry, healthcare industry, domestic use, orthodontics, and so on. The vinyl gloves are available in powdered as well as non-powdered form. The powdered gloves are covered with a light layer of cornstarch powder that helps in putting on of gloves and absorbing perspiration. The powder free gloves are normally used to avoid any kind of cross contamination that usually occurs via dispersal of powder.
COST ESTIMATION
Plant Capacity 1,20,000 Pairs/Day
Land & Building (1200 sq.mt.) Rs. 1.92 Cr
Plant & Machinery Rs. 3.20 Cr
Working Capital for 2 Months Rs. 1.34 Cr
Total Capital Investment Rs. 6.70 Cr
Rate of Return 48%
Break Even Point 45%
INTRODUCTION
MATERIAL FOR DISPOSABLE GLOVES
NITRILE
VINYL
POLYETHYLENE
TYPES OF DISPOSABLE GLOVES
CHLORINATED DISPOSABLE GLOVES
POLYMER-COATED DISPOSABLE GLOVES
STANDARD AND QUALITY CONTROL FOR LONG CUFF GLOVES
STANDARDS
QUALITY CONTROL
PRODUCT INFORMATION
PHYSICAL DIMENSIONS
PHYSICAL PROPERTIES
PRE-SHIPMENT QUALITY INSPECTION
PACKAGING - 400 MM
PACKAGING - 480 MM
TECHNICAL DETAILS OF VINYL GLOVES
PRODUCING THE GLOVES
CHECKING FOR QUALITY
GLOVES PROPERTIES, DEFECTS & REMEDIES
DEFECTS AND REMEDIES
MARKET OVERVIEW OF DISPOSABLE GLOVES
GLOBAL MARKET POSITION OF DISPOSABLE GLOVES
MANUFACTURING PROCESS OF VINYL GLOVES
FORMULATION OF VINYL GLOVES (FOOD GRADE)
PROCESS FLOW DIAGRAM
PROCESS OF VINYL GLOVES IN DETAILS
PVC GLOVES PRODUCTION LINE
PVC GLOVE PRODUCTION LINE IS MAINLY CONSIST OF 4 PARTS:
HOUSEHOLD/MEDICAL GLOVE (FULL DIPPING) PRODUCTION LINE
CHARACTERISTICS:
PVC GLOVE PRODUCTION LINE ADVANTAGES:
OTHERS FORMULATION OF LATEX GLOVES
FORMULATION OF LONG CUFF NITRILE GLOVES
SEQUENCES IN LONG CUFF LATEX GLOVES AND NITRILE GLOVES
WASHING:
COAGULATION:
APPLICATION
DRIPPING
GELLING:
LEACHING :
BEADING:
SLURRY:
STRIPPING:
TESTING
FORMULATION OF NITRILE GLOVES
FORMULATION OF NEOPRENE BASED SURGICAL GLOVES
TYPES OF DIPPING PROCESS
THE GLOVES ARE MANUFACTURED BY EITHER A
BATCH DIPPING PROCESS
CONTINUOUS DIPPING PROCESS
THE MANUFACTURING PROCESS
LATEX CONCENTRATE
COMPOUNDING
COAGULANT DIPPING
LATEX DIPPING
BEADING
LEACHING
VULCANIZATION
POST LEACHING
SLURRY DIP
STRIPPING
TUMBLING
QUALITY CONTROL
GLOVE PACKING
GLOVE STERILIZATION
TESTING AND QUALITY CONTROL OF GLOVES
IN-PROCESS TESTING
PRODUCT TESTING
AFTER TREATMENTS OF GLOVES
CHLORINATION
POLYMER COATING
HYDROGEL COATINGS
GLOVE ALLERGY AND ITS REMEDIES
TYPE I ALLERGY
TYPE IV ALLERGY
REMEDY
"SAFE" PROTEIN LEVELS
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
OVERSEAS OFFICES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SURGICAL GLOVE PACKAGING MACHINE
SUPPLIERS OF BALL MILL
SUPPLIERS OF HOT AIR OVEN
SUPPLIERS OF PORCELAIN FORMER FOR GLOVES
GLOBAL PLANT & MACHINERIES SUPPLIERS
ADDRESSES FOR GETTING PERMISSION/ APPROVAL FOR GLOVES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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