Detailed Project Report on wall putty and construction chemicals

WALL PUTTY AND CONSTRUCTION CHEMICALS
[CODE NO.3864]  


White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.

In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).

Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as the binder putty is the thick mixture of finally powdered calcium carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.

White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete / mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.



COST ESTIMATION


Plant Capacity                    200.00 MT/day
Land & Building (6000 sq.mt.)   Rs. 4.41  Cr         
Plant & Machinery               Rs. 4.58 Cr    
Working Capital for 2 Months     Rs. 17.93 Cr
Total Capital Investment        Rs. 27.20 Cr
Rate of Return                    50%                   
Break Even Point             30%            



INTRODUCTION    
TECHNICAL DATA    
DIRECTION FOR USE    
PRECAUTIONS    
SOME OF ITS FEATURES ARE:    
WATER-PROOFING COMPOUNDS    
FLOOR HARDENERS    
PROTECTIVE COATINGS AND RESINS    
ADHESIVES AND SEALANTS    
INDUSTRY STRUCTURE    
MARKET CHARACTERISTICS     
CURRENT SCENARIO    
USES AND APPLICATIONS    
USES AND APPLICATION OF CEMENT PAINTS    
RAW MATERIALS    
WHITE:    
BROWN:    
BLACKS:    
GREENS:    
YELLOW:    
BLUE:    
REDS:    
DOLOMITE (CAMG(CO3)2)    
HYDRATED LIME:-    
DERIVATION:-    
IMPURITIES:-    
HAZARDS:-    
USES:-    
CALCIUM CHLORIDE:-    
DERIVATION:-    
2. CEMENT PAINT:    
CHOICE OF PIGMENT:    
A) CHEMICAL RESISTANCES:-    
B) MUTABILITY:-    
C) HINDING POWER:-    
D) WEATHERING:-    
E) PRICE:-    
PROCEDURE:    
PROPER DRYWALL REPAIR    
PREPARATION    
TOOLS AND MATERIALS (PICTURED)    
CUT THE HOLE    
CLEAN EDGES OF HOLE    
SECURE WOODEN PAINT STICK TO BACK OF HOLE    
SECURE DRYWALL REPAIR PIECE INTO PLACE    
APPLY MESH DRYWALL TAPE    30
APPLY FIRST COAT OF DRYWALL "MUD", OR JOINT COMPOUND    
SAND    
SECOND COAT OF JOINT COMPOUND    
SECOND SANDING    
B.I.S. SPECIFICATION    
SPECIFICATIONS FOR CEMENT PAINTS AND PACKAGING:    
SPECIFICATIONS FOR PORTLAND CEMENT;    
SPECIFICATIONS FOR CEMENT TESTING:    
SPECIFICATIONS FOR HYDRATED LIME:    
SPECIFICATIONS FOR TITANIUM DIOXIDE:    
SPECIFICATION FOR CACL2, CALCIUM STEARATE:    
MARKET POSITION    
MARKET SIZE AND PAST GROWTH    
MAJOR PLAYERS    
KEY CHALLENGES    
GROWTH DRIVERS AND FUTURE OUTLOOK    
GROWTH IN URBAN HOUSING SECTOR:    
FIGURE: CEMENT CONSUMPTION IN INDIA    
GROWTH IN END-USE MARKET:    
MARKET SHARE OF CONSTRUCTION CHEMICALS    43
GLOBAL CONSTRUCTION CHEMICALS CONSUMPTION    
CURRENT PRODUCTION    
OVERVIEW OF CONSTRUCTION CHEMICALS    
PRODUCT INSIGHTS    
END-USE INSIGHTS    
REGIONAL INSIGHTS    
COMPETITIVE INSIGHTS    
CLASSIFICATION OF CONSTRUCTION CHEMICALS    
A. CONCRETE ADMIXTURES    51
COMPRESSIVE STRENGTH OF CONCRETE (IN KG.)    
CHEMICAL ADMIXTURES CAN BE BROADLY CLASSIFIED AS FOLLOWS:    
B. WATER PROOFING CHEMICALS    
C. FLOORING COMPOUNDS    
D. REPAIR AND REHABILITATION    
E. MISCELLANEOUS    
A. SEALANTS    
B. PROTECTIVE COATINGS AND RESINS    
C. GROUTS    
D. OTHERS (TILE ADHESIVES)    
MAJOR PLAYERS OF CONSTRUCTION CHEMICALS    
PRESENT MANUFACTURERS/EXPORTERS OF CONSTRUCTION CHEMICALS    
FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY    
CALCIUM CARBONATE    
HOWEVER IN ELASTIC GLAZING.    
WHITE LEAD (LEAD CARBONATE)    
LINSEED OIL    
PRESENT MANUFACTURERS/SUPPLIERS OF WALL PUTTY    
USES AND FEATURES OF INTEGRAL WATER PROOFING COMPOUND    
USES:    
FEATURES:    
PRECAUTION AND LIMITATION OF INTEGRAL WATER PROOFING    
TECHNICAL DATA:    
SHELF LIFE:    
HEALTH & SAFETY:    
PROPERTIES & FEATURES OF DRY WALL PUTTY (WHITE CEMENT BASED)    
AVAILABLE IN FINE AND COARSE FINISH    
PROTECTION TO EXPENSIVE PAINTS    
ENHANCES THE BEAUTY OF YOUR EXPENSIVE PAINTS    
PROVIDE BEST VALUE FOR YOUR MONEY    
PREPARATION OF ITALIAN WALL PUTTY PASTE    
APPLICATION METHOD OF DRY WALL PUTTY (WHITE CEMENT BASED)
   WITH TECHNICAL DATA    
HOW TO USE ITALIAN WALL PUTTY    
TECHNICAL DATA    
ADVANTAGE AND COMPARISON OF DRY WALL PUTTY (WHITE CEMENT
   BASED OVER TRADITIONAL WALL PUTTY    
COMPARISON BETWEEN DRY WALL (WHITE CEMENT BASED)
   TRADITIONAL WALL PUTTY    
PROPERTIES OF RAW MATERIALS USED    
WHITING    
FORMULATIONS OF WALL PUTTY    
FORMULATION NO-1    
FORMULATION NO-2    
FORMULATION-3    
PREPARATION:    
MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY    
BENEFITS    
ECO-FRIENDLY    
PRODUCT SPECIFICATIONS    
MIXING METHOD OF WALL PUTTY    
PROCESS FLOW DIAGRAM    99
FORMULATION & PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)    
FORMULATION OF DRY WALL PUTTY (WHITE CEMENT BASED)    
MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)    
PROCESS FLOW DIAGRAM    
FORMULATIONS OF WHITE CEMENT BASED PUTTY    
TABLE 1    
EXAMPLE    
TABLE 2    
TABLE 4    
TYPICAL COMPOSITION OF DRY WALL PUTTY (WHITE CEMENT BASED)    
TABLE 5    
TABLE 6    
CEMENTITIOUS WALL PUTTY FORMULATIONS    
TYPICAL FORMULATION OF CEMENT PAINTS    
PROPERTIES OF INTERGRAL WATER PROOFING COMPOUND IN LIQUID FORM    
FORMULATION OF INTERGRAL WATER PROOFING COMPOUND    
PROCESS FLOW DIEGRAM    
PROPERTIES AND CHARACTERISTICS OF STARCH ETHER IN
   HYDRAULIC BINDER SUSPENSION    
THICKENING    
ADJUSTMENT OF THE FLOW CHARACTERISTICS    
COMPATIBILITY WITH OTHER COMPONENTS    
CALCIUM SENSITIVITY OF THE STARCH ETHER    
TYPES OF CONSTRUCTION MATERIALS    118
CEMENTITIOUS BASED CONSTRUCTION MATERIALS    
APPLICATION AREAS INCLUDE:    
R&D: ADHESIVES FOR TILES    
GYPSUM BASED CONSTRUCTION MATERIALS    
APPLICATION AREAS INCLUDE:    
SUITABLE PRODUCT IS:    
CONCRETE PRODUCTION    
APPLICATION AREAS INCLUDE:    
FORMULATIONS FOR SELECTED APPLICATIONS    
GYPSUM WALL PLASTER    
TECHNICAL SPECIFICATIONS:    
APPLICATION OF WALL PLASTER/PUTTY    
COMPARISON OF CEMENT & GYPSUM PLASTER:    
PROCESS OF MANUFACTURE WITH FORMULATION    
FORMULATION NO.1.    
LEAK SEALING COMPOUND FORMULATION NO.1.    
PROCESS    
FORMULATION OF    
(A) PU RESIN BASED COMPONENT &    
(B) SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING    
PART -A (PU RESIN BASED COMPONENT)    
(B)  SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING    
PROCESS OF MANUFACTURE OF PU RESIN BASED COMPONENTS
   & SINGLE COMPONENTS FLEXIBLE WATER PROOFING COATING    
PROCESS FLOW DIAGRAM    
EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING    
HARDENER    
MANUFACTURING PROCESS OF EPOXY RESIN BASED CORROSIVE
   RESISTANT & PROTECTIVE COATING    
PROCESS FLOW DIAGRAM    
FORMULATION OF TILE ADHESIVE    
PROCESS OF MANUFACTURE OF TILE ADHESIVE    
PROCESS FLOW DIAGRAM    
FORMULATION OF CEMENT WATER PROOFING COMPOUND    
MANUFACTURING PROCESS OF CEMENT WATER PROOFING COMPOUND    
PROCESS FLOW DIAGRAM    
PROCESS OF MANUFACTURE OF SEALANT (EPOXY BASED)    
FORMULATION OF SEALANT (EPOXY BASED)    
PROCESS FLOW DIAGRAM FOR SEALANT (EPOXY BASED)    
MANUFACTURING PROCESS OF LEAK SEALING COMPOUND    
PROCESS FLOW DIAGRAM FOR LEAK SEALING COMPOUND    
LEAK SEALING COMPOUND    
FORMULATION OF CEMENT ADMIXTURE    
CURING COMPOUNDS, CLEAR, DYED    
WHITE-PIGMENTED WAX RESIN CURING COMPOUND    
SODIUM SILICATE CURING COMPOUND, CLEAR, DYED    
CHLORINATED RUBBER CURING COMPOUND    
CONCRETE INTEGRAL WATERPROOFING (CALCIUM CHLORIDE)    
TESTING METHOD OF INTEGRAL WATER PROOFING COMPOUNDS    
1 SCOPE    
2 REFERENCES    
3 REQUIREMENTS    
4 SAMPLING    
5 PACKAGING    
6 MARKING    
TEST METHOD FOR DETERMINATION OF PERMEABILITY TO WATER
    OF EMENT MORTARS WITH AND WITHOUT ADDITION OF INTEGRAL
     WATERPROOFING COMPOUND    
B-1 GENERAL    
B-2 TESTING EQUIPMENT    
B-3 STANDARD SAND    
B-4 PREPARATION OF MORTAR    
B-5 PREPARATION OF SPECIMEN    
B-6 CURING AND STORAGE OF SPECIMEN    
B-7 PROCEDURE OT" TEST    
B-8 FAULTY SPECIMEN AND RETESTS    
FIG. 1 GENERAL ARRANGEMENT OF PERMEABILITY TEST UNIT    
FIG. 2 DETAIL OF PERMEABILITY UNIT    
FIG. 3 SPECIMEN COMPACTING APPARATUS (GUIDE AND RAMMER)    
FORMULATION OF CEMENT PAINTS    
FORMULATION OF CEMENT PAINTS    
FORMULATION OF CEMENT PAINTS (LIGHT WEIGHT COATING APPLICATION)    
FORMULATIONS AND PROCESS OF CEMENT PAINTS    
FORMULATIONS FOR DRY CEMENT PAINT    
MANUFACTURING PROCESS OF CEMENT PAINT    
THE MANUFACTURE IS GENERALLY DIVIDED INTO 2 STAGES:    
MIXING:    
GRINDING:    
BALL MILLS:    
FINISHING AND PACKAGING:    
PROCESS FLOW SHEET    
CEMENT WATER-PROOFING PAINT (SNOWCEM TYPE FORMULATIONS
   & MANUFACTURING PROCESS)    
CEMENT WATER-PROOFING PAINT (SNOWCEM TYPE) FORMULATIONS    
5. FOR COLOURING:-    
AS PER OUR FINDINGS CEMENT WATER-PROOFIMG PAINT
    (SNOWCEM TYPE) FORMULATIONS    
FORMULATION NO. 1    
FORMULATION NO. 2    
FORMULATION NO. 3    
FORMULATION NO. 4    
IRON OXIDES    
IRON OXIDE RED    
FERRIC OXIDE    
YELLOW IRON OXIDE    
MANUFACTURING PROCESS OF CEMENT WATER PROOFING PAINT
    (SNOWCEM TYPE)    
PROCESS FLOW SHEET DIAGRAM FOR MANUFACTURE OF CEMENT
    WATER PROOFING PAINT (SNOWCEM TYPE)    
PROCESS IN DETAILS    
SUPPLIERS OF PLANT & MACHINERY    
MIXERS:    186
PULVERISER/GRINDER    
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)    
SUPPLIERS OF RAW MATERIALS    
WHITE CEMENT    
CALCIUM SULPHATE / CALCIUM CARBONATE    
CALCIUM ALUMINATE/SODIUM METASILICATE    
WHITING    195
LINSEED OIL    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)