Detailed Project Report on wall putty cum grinding unit

WALL PUTTY CUM GRINDING UNIT
[CODE NO. 2096]  

   White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.

     In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).
 
     Caulking compounds, putties and same cements have a  boiled drying  oil, usually combine with resins that act as  the  binder putty is the thick mixture of finally powdered calcium  carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.

    White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete / mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.


TECHNICAL DATA

Requirement of water     :                        40-45% Mixing of paint for application
Pot life     :                                                   2 to 3 hours
Hard Drying     :                                          6 to 8 hours
Overcoatability     :                                      3 to 4 hours
Maximum thickness of total coats          1.5 mm
Covering on smooth surface     :              22-25 sqft / kg / mm


DIRECTION FOR USE

1.    Ensure that wall surface is free from loose particles and any greasy / oily substance by cleaning the surface with emery paper, knifing blade or wire brush as suitable, and wash the wall by water properly.

2.    Mix Wall Putty with 40-45% clean water slowly under hand stirring. Continue stirring till a uniform paste is formed.

3.    Apply first coat uniformly on already moistened surface with the help of putty blade or trowel. Allow the surface to dry for minimum 3 hours and then apply a second coat. Allow drying for 6 to 8 hours preferably overnight for complete drying depending on ambient temperature and humidity condition.

4.    After drying, if needed, the surface should be rubbed with water proof 300-320 mesh emery paper and washed with water. The surface is now ready for application of paint.


PRECAUTIONS

1.    Store in a cool dry place.


COST ESTIMATION

Plant Capacity                                                Wall Putty cum Grinding Unit       
Land & Building (8000 Sq.Mtr)                   Rs. 2.65 Cr
Plant & Machinery                                          Rs. 3.50 Cr
W.C. for 2 Months                                           Rs.  6.10 Cr
Total Capital Investment                                Rs.   12.42 Cr
Rate of Return                                                   33%
Break Even Point                                               48%

INTRODUCTION    
USES AND APPLICATIONS    
PROPER DRYWALL REPAIR    
STATUS OF DOLOMITE IN INDIA    
B.I.S. SPECIFICATIONS    
SPECIFICATION OF WHITING FOR PAINT & PUTTY    
MARKET SURVEY    
INDIA CONSTRUCTION CHEMICALS MARKET FORECAST
   AND OPPORTUNITIES, 2018    
GLOBAL CONSTRUCTION CHEMICALS MARKET    
FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY    
PRESENT MANUFACTURERS/SUPPLIERS OF WALL PUTTY    
SPECIFICATION AND USES OF DOLOMITE POWDER    
PROPERTIES AND FEATURES OF DRY WALL PUTTY (WHITE CEMENT BASED)    
APPLICATION METHOD OF DRY WALL PUTTY (WHITE CEMENT BASED)
   WITH TECHNICAL DATA    
ADVANTAGE AND COMPARISON OF DRY WALL PUTTY (WHITE CEMENT
   BASED OVER TRADITIONAL WALL PUTTY    
PROPERTIES OF RAW MATERIALS USED    
MANUFACTURING PROCESS OF DOLOMITE POWDER    
PROCESS FLOW DIAGRAM OF DOLOMITE GRINDING CUM WALL PUTTY    
FORMULATION OF WALL PUTTY    
MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY    
PRODUCT SPECIFICATIONS    
FORMULATION AND PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)    
FORMULATION OF DRY WALL PUTTY (WHITE CEMENT BASED)    
MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)    
PROCESS FLOW DIAGRAM    
FORMULATIONS OF WHITE CEMENT BASED PUTTY    
CEMENTITIOUS WALL PUTTY FORMULATIONS    
INTUMESCENT PUTTY    
FLAME-RESISTANT NON-DRYING PUTTY COMPOSITION    
SUPPLIERS OF PLANT & MACHINERY    
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)    
SUPPLIERS OF RAW MATERIALS    
RAW MATERIALS CALCULATION    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET