Detailed Project Report on wall putty cum grinding unit

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Description
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WALL PUTTY CUM GRINDING UNIT
[CODE NO. 2096]

   White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.

     In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).

     Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as the binder putty is the thick mixture of finally powdered calcium carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.

    White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete / mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.

TECHNICAL DATA

Requirement of water    :                        40-45% Mixing of paint for application
Pot life    :                                                   2 to 3 hours
Hard Drying    :                                          6 to 8 hours
Overcoatability    :                                      3 to 4 hours
Maximum thickness of total coats          1.5 mm
Covering on smooth surface    :              22-25 sqft / kg / mm

DIRECTION FOR USE

1.   Ensure that wall surface is free from loose particles and any greasy / oily substance by cleaning the surface with emery paper, knifing blade or wire brush as suitable, and wash the wall by water properly.

2.   Mix Wall Putty with 40-45% clean water slowly under hand stirring. Continue stirring till a uniform paste is formed.

3.   Apply first coat uniformly on already moistened surface with the help of putty blade or trowel. Allow the surface to dry for minimum 3 hours and then apply a second coat. Allow drying for 6 to 8 hours preferably overnight for complete drying depending on ambient temperature and humidity condition.

4.   After drying, if needed, the surface should be rubbed with water proof 300-320 mesh emery paper and washed with water. The surface is now ready for application of paint.

PRECAUTIONS

1.   Store in a cool dry place.

COST ESTIMATION

Plant Capacity                                                Wall Putty cum Grinding Unit
Land & Building (8000 Sq.Mtr)                   Rs. 2.65 Cr
Plant & Machinery              Rs. 3.50 Cr
W.C. for 2 Months                                           Rs. 6.10 Cr
Total Capital Investment                                Rs.   12.42 Cr
Rate of Return                                                   33%
Break Even Point                                               48%

INTRODUCTION
USES AND APPLICATIONS
PROPER DRYWALL REPAIR
STATUS OF DOLOMITE IN INDIA
B.I.S. SPECIFICATIONS
SPECIFICATION OF WHITING FOR PAINT & PUTTY
MARKET SURVEY
INDIA CONSTRUCTION CHEMICALS MARKET FORECAST
   AND OPPORTUNITIES, 2018
GLOBAL CONSTRUCTION CHEMICALS MARKET
FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY
PRESENT MANUFACTURERS/SUPPLIERS OF WALL PUTTY
SPECIFICATION AND USES OF DOLOMITE POWDER
PROPERTIES AND FEATURES OF DRY WALL PUTTY (WHITE CEMENT BASED)
APPLICATION METHOD OF DRY WALL PUTTY (WHITE CEMENT BASED)
   WITH TECHNICAL DATA
ADVANTAGE AND COMPARISON OF DRY WALL PUTTY (WHITE CEMENT
   BASED OVER TRADITIONAL WALL PUTTY
PROPERTIES OF RAW MATERIALS USED
MANUFACTURING PROCESS OF DOLOMITE POWDER
PROCESS FLOW DIAGRAM OF DOLOMITE GRINDING CUM WALL PUTTY
FORMULATION OF WALL PUTTY
MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY
PRODUCT SPECIFICATIONS
FORMULATION AND PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)
FORMULATION OF DRY WALL PUTTY (WHITE CEMENT BASED)
MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)
PROCESS FLOW DIAGRAM
FORMULATIONS OF WHITE CEMENT BASED PUTTY
CEMENTITIOUS WALL PUTTY FORMULATIONS
INTUMESCENT PUTTY
FLAME-RESISTANT NON-DRYING PUTTY COMPOSITION
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)
SUPPLIERS OF RAW MATERIALS
RAW MATERIALS CALCULATION

APPENDIX – A :

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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