Detailed Project Report on water based pigment emulsion manufacturing and formulation for textile

WATER BASED PIGMENT EMULSION MANUFACTURING AND FORMULATION FOR TEXTILE
[CODE NO.3338]  


Pigment emulsions are dispersed pigment used for textile printing the pastes are processed to obtain excellent dispersion and can be easily stirred into textile binder without further grinding.

Pigment emulsion give high purity of tone and brilliant shades on fabric with suitable binder. These pastes can be inter mixed to get a variety of shades without any difficulty.

The  difference  between dye-stuff chemically fixed  on  the fibre  &  pigment  is  that, in  pigment  printing  the  ultimate fastness  to  rubbing  or  washing is  wholly  dependent  on  the mechanical  adhesion  of  the  pigment to  the  fibre,  which  is obtained  by various method.  Products like egg or blood  albumin which have a tendency to coagulate & become insoluble on  drying, may  bind the pigment sufficiently to give the desired  fastness. By  the use of this product, a slurry of the pigment in water  is incorporated  into  a suitable thickner & albumin is  used  as  a binding agent.

Solvent  soluble  cellulose  derivatives are  also  used  on drying  solvent  evaporates  leaving  cellulose  in  precipitated condition, binding at the same time.

Rubber  latex compound have also been used to  some  extent. Synthetic  resin  have  also been rather  successfully  used  for printing  of pigment.  Solvent soluble resin bind the pigment  to fibre  very  well  so that even metallic  powders  can  be  bound satisfactorily.

COST ESTIMATION

Plant  Capacity                                              :     500.00 Kgs/day
land & Building (600 Sq.ft)                          :    Rs.  23.20 Lacs
Plant & Machinery                                         :    Rs.  20.00 Lacs
Working Capital for 1 Month                        :    Rs.  40.54 Lacs
Total Capital Investment                              :    Rs.  88.24 Lacs
Rate of Return                                               :    24%
Break Even Point                                          :    66%

INTRODUCTION    
WATER BASED PIGMENT DISPERSION    
USES AND APPLICAFTION    
ADVANTAGE AND PROPERTIES    
OF WATER BASED PIGMENT DISPERSION    
TEXTILE PRINTING AND THE ENVIRONMENT    
TYPES OF PRINTING INKS    
OVERVIEW OF TEXTILE INDUSTRY IN INDIA    
TEXTILES EXPORT    
PROJECTIONS FOR INDIA IN WORLD EXPORTS    
PROJECTIONS FOR DOMESTIC TEXTILES INDUSTRY    
STRENGTHS    
OPPORTUNITIES    
VISION 2024-25    
GOVERNMENT OF INDIA INITIATIVES    
MARKET SIZE    
INVESTMENT    
GOVERNMENT INITIATIVES    
ROAD AHEAD    
MARKET SURVEY    
FORMULATION AND PROCESS OF WATER BASED PIGMENT EMULSION    36
PIGMENT:    
1.   THICKENER:    
2.   WETTING AGENTS :    
3.   DISPERSING AGENT :    
4.   ANTI-FOAMING AGENT :    
5.   HYGROSCOPIC AGENT :    
6.   OXIDIZING & REDUCING AGENT :    
7.   CARRIER :  TO DISPERSE DYES    
8.   BINDER :    
9.   AFTER WASHING AGENT :    
10.  MISCELLANEOUS AUXILIARIES :    
STARCH PASTE:    
PROCESS FLOW DIAGRAM    
GENERAL RECIPE FOR PRINTING PASTE (BASED ON
OIL IN WATER EMULSION)    
FORMATION OF PIGMENT INK FOR TEXTILE    
PIGMENT DISPERSION SELECTION    
BINDER SELECTION    
CO-SOLVENT AND HUMECTANTS    
SURFACTANT SELECTION    
RHEOLOGY MODIFIER SELECTION    
OTHER MISCELLANEOUS INGREDIENTS SELECTION    
PUTTING THEM TOGETHER ± SYNERGIES AMONG ALL THE INGREDIENTS    
TEST METHOD FOR PIGMENTED TEXTILE INKS    
BASIC PHYSICAL PROPERTIES    
INK AND PRINT HEAD INTERACTION PROPERTIES    
SHELF LIFETIME PROPERTIES AND ACTUAL JETTING RELIABILITY TESTS    
INK AND MEDIA INTERACTION PROPERTIES AND IMAGE QUALITY    
DURABILITY AND PERMANENCE OF PRINTED IMAGES    
REGULATORY AND SAFETY CONSIDERATIONS    
OPTIONAL PRE-AND POST-TREATMENTS FOR PIGMENTED
DIGITAL TEXTILE PRINTING    
WHY DEVELOP PIGMENT BASED INKS?    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS
CHITOSAN    
LABORATORY CHEMICALS    
SUPPLIERS OF PLANT AND MACHINERY    
BALL MILL    
JACKETED KETTLE    
HIGH SPEED MIXER    
LABORATORY EQUIPMENTS    
STORAGE VESSEL    
BOILER    85
D.G. SETS    



APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET