Detailed Project Report on white cement based wall putty an cement paint manufacturing plant

WHITE CEMENT BASED WALL PUTTY AND CEMENT PAINT MANUFACTURING PLANT (INTEGRATED UNIT)
[CODE NO.3169]  


White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.

In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).

Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as  the  binder putty is the thick mixture of finally powdered calcium  carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.

White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete / mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.


COST ESTIMATION

Plant  Capacity                                     :    WALL PUTTY & CEMENT PAINT PLANT          
Land & Building (1000 Sq.Mtrs)       :    Rs. 1.10 Cr
Plant & Machinery                                :    Rs. 55.00 Lacs
Working Capital for 1 Month               :    Rs. 1.28  Cr
Total Capital Investment                      :    Rs. 3.00  Cr
Rate of Return                                        :    26%
Break Even Point                                     :    59%

INTRODUCTION    
USES AND APPLICATIONS    
USES AND APPLICATION OF CEMENT PAINTS    
RAW MATERIALS    
PROPER DRYWALL REPAIR    
B.I.S. SPECIFICATION    
MARKET SURVEY    
OVERVIEW OF PAINTS & COATINGS    
FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY    
PRESENT MANUFACTURERS/SUPPLIERS OF WALL PUTTY    
PROPERTIES AND FEATURES OF DRY WALL PUTTY (WHITE CEMENT BASED)    
APPLICATION METHOD OF DRY WALL PUTTY (WHITE CEMENT BASED) WITH TECHNICAL DATA    
ADVANTAGE AND COMPARISON OF DRY WALL PUTTY (WHITE CEMENT BASED
OVER TRADITIONAL WALL PUTTY    
COMPARISON BETWEEN DRY WALL (WHITE CEMENT BASED) TRADITIONAL
WALL PUTTY    
PROPERTIES OF RAW MATERIALS USED    
FORMULATIONS OF WALL PUTTY    
MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY    
PRODUCT SPECIFICATIONS    
MIXING METHOD OF WALL PUTTY    
PROCESS FLOW DIAGRAM    
FORMULATION AND PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)    
FORMULATION OF DRY WALL PUTTY (WHITE CEMENT BASED)    
MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)    
PROCESS FLOW DIAGRAM    
FORMULATIONS OF WHITE CEMENT BASED PUTTY    
TYPICAL COMPOSITION OF DRY WALL PUTTY (WHITE CEMENT BASED)    
CEMENTITIOUS WALL PUTTY FORMULATIONS    
TYPICAL FORMULATION OF CEMENT PAINTS    
FORMULATION OF CEMENT PAINTS    
FORMULATION OF CEMENT PAINTS (LIGHT WEIGHT COATING APPLICATION)    
INTUMESCENT PUTTY    
FLAME-RESISTANT NON-DRYING PUTTY COMPOSITION    
FORMULATIONS AND PROCESS OF CEMENT PAINTS    
MANUFACTURING PROCESS OF CEMENT PAINT    
PROCESS FLOW SHEET    
CEMENT WATER-PROOFING PAINT (SNOWCEM TYPE FORMULATIONS & MANUFACTURING PROCESS)    
AS PER OUR FINDINGS CEMENT WATER-PROOFIMG PAINT (SNOWCEM TYPE) FORMULATIONS    
COLOURS    139
MANUFACTURING PROCESS OF CEMENT WATER PROOFING PAINT
(SNOWCEM TYPE)    
PROCESS FLOW SHEET DIAGRAM FOR MANUFACTURE OF CEMENT WATER PROOFING PAINT (SNOWCEM TYPE)    
PROCESS IN DETAILS    
TESTING AND QUALITY CONTROL OF SURFACE COATING MATERIALS    
ADDENDUM    
SUPPLIERS OF PLANT & MACHINERY    
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)    
SUPPLIERS OF RAW MATERIALS    
PLANT ECONOMICS    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET