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    Detailed Project Report on white cement based wall putty and cement paint manufacturing plant (integrated unit)

    Detailed Project Report on white cement based wall putty and cement paint manufacturing plant (integrated unit)
    Detailed Project Report on white cement based wall putty and cement paint manufacturing plant (integrated unit)
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      WHITE CEMENT BASED WALL PUTTY AND CEMENT PAINT MANUFACTURING PLANT (INTEGRATED UNIT) [3528]

      White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper. In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers). Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as  the  binder putty is the thick mixture of finally powdered calcium  carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics. White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete / mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.

      COST ESTIMATION

      Land & Building (1000 sq.mt)         Rs. 1.58 Cr
      Plant & Machinery                             Rs. 60 Lac
      Working Capital for 1 Month           Rs. 97 Lac
      Total Capital Investment                 Rs. 3.23 Cr
      Rate of Return                                  35%
      Break Even Point                             49%


      INTRODUCTION    
      USES AND APPLICATIONS    
      USES AND APPLICATION OF CEMENT PAINTS    
      RAW MATERIALS    
      PROPER DRYWALL REPAIR    
      B.I.S. SPECIFICATION    
      MARKET SURVEY    
      OVERVIEW OF PAINTS & COATINGS    
      FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY    
      PRESENT MANUFACTURERS/SUPPLIERS OF WALL PUTTY    
      PROPERTIES AND FEATURES OF DRY WALL PUTTY (WHITE CEMENT BASED)    
      APPLICATION METHOD OF DRY WALL PUTTY (WHITE CEMENT BASED) WITH TECHNICAL DATA    
      ADVANTAGE AND COMPARISON OF DRY WALL PUTTY (WHITE CEMENT BASED
        OVER TRADITIONAL WALL PUTTY    
      COMPARISON BETWEEN DRY WALL (WHITE CEMENT BASED) TRADITIONAL
        WALL PUTTY    
      PROPERTIES OF RAW MATERIALS USED    
      FORMULATIONS OF WALL PUTTY    
      MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY    
      PRODUCT SPECIFICATIONS    
      MIXING METHOD OF WALL PUTTY    
      PROCESS FLOW DIAGRAM    
      FORMULATION AND PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)    
      FORMULATION OF DRY WALL PUTTY (WHITE CEMENT BASED)    
      MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)    
      PROCESS FLOW DIAGRAM    
      FORMULATIONS OF WHITE CEMENT BASED PUTTY    
      TYPICAL COMPOSITION OF DRY WALL PUTTY (WHITE CEMENT BASED)    
      CEMENTITIOUS WALL PUTTY FORMULATIONS    
      TYPICAL FORMULATION OF CEMENT PAINTS    
      FORMULATION OF CEMENT PAINTS    
      FORMULATION OF CEMENT PAINTS (LIGHT WEIGHT COATING APPLICATION)    
      INTUMESCENT PUTTY    
      FLAME-RESISTANT NON-DRYING PUTTY COMPOSITION    
      FORMULATIONS AND PROCESS OF CEMENT PAINTS    
      MANUFACTURING PROCESS OF CEMENT PAINT    
      PROCESS FLOW SHEET    
      CEMENT WATER-PROOFING PAINT (SNOWCEM TYPE FORMULATIONS & MANUFACTURING PROCESS)    
      AS PER OUR FINDINGS CEMENT WATER-PROOFIMG PAINT (SNOWCEM TYPE) FORMULATIONS    
      COLOURS  
      MANUFACTURING PROCESS OF CEMENT WATER PROOFING PAINT
         (SNOWCEM TYPE)    
      PROCESS FLOW SHEET DIAGRAM FOR MANUFACTURE OF CEMENT WATER PROOFING PAINT (SNOWCEM TYPE)    
      PROCESS IN DETAILS    
      TESTING AND QUALITY CONTROL OF SURFACE COATING MATERIALS    
      ADDENDUM    
      SUPPLIERS OF PLANT & MACHINERY    
      SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)    
      SUPPLIERS OF RAW MATERIALS    
      PLANT ECONOMICS    

      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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