Detailed Project Report on G.I. Wire and Barbed Wire

G.I. WIRE AND BARBED WIRE

[EIRI/EDPR/1599] J.C.398

INTRODUCTION

Mild Steel Galvanized steel wire popularly known as galvanized wire have extensive application in various field. It has got excellent demand in pre-stressed concrete product like railway sleeper, telegraph and telephone, electric pole etc. and also find ample application in pre-casted cement product like pipes, frames of door and windows etc. On the other hand it has its own market in the field of strands and also its domestic demand cannot be ignored. The M.S. Wire are drawn to required dia and then galvanized i.e. coating of zinc is employed on it, gives excellent anti corrosion property to steel wire.

Barbed wire,  fence wire usually consisting of two longitudinal wires twisted together to form cable and having wire barbs wound around either or both of the cable wires at regular intervals. The varieties of barbed wire are numerous, with cables being single or double, round, half-round, or flat and having a range of gauges. The twisted double cable provides extra strength and permits contraction and expansion without breakage. Barbs are diagonally cut in order to provide sharper points; they may consist of one or two pieces (two or four points) and are generally spaced at intervals of 4 to 5 inches (10 to 13 cm). The definition of barbed-wire is strands of wire which have been wrapped around each other with small lengths of wire that are regularly spaced and twisted so that their sharp end points stic Barbed wire, also known as barb wire, is a type of fencing wire constructed with sharp edges or points arranged at intervals along the strand. It is used to construct inexpensive fences and is used atop walls surrounding secured property. It is also a major feature of the fortifications in trench warfare

COST ESTIMATION

Plant Capacity                                          8.00 MT/Day                  
 Land & Building (4000 Sq.Mtr)                  Rs. 2.92 Cr
Plant & Machinery                                    Rs. 1.48 Cr         
W.C. for 2 Months                                    Rs. 2.58 Cr       
Total Capital Investment                            Rs. 7.19 Cr             
Rate of Return                                                  21%  
Break Even Point                                              61%

CONTENTS

INTRODUCTION

PROPERTIES OF GI WIRE

USES AND APPLICATIONS

B.I.S  SPECIFICATION

MARKET SURVEY

PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS OF G.I. WIRE

PROCESS FLOW CHART

MANUFACTURING PROCESS OF G.I WIRE

THE HOT DIP GALVANIZING PROCESS

HOT DIP GALVANIZED COATING

HOT DIP GALVANIZED BENEFITS

MANUFACTURING PROCESS OF BARBED WIRE

QUALITY CONTROL OF  G.I WIRE AND BARBERED WIRE

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)