Detailed Project Report on Flour Mill (Atta, Maida, Suji, Brans) Cap: 120 MT/Day

FLOUR MILL (ATTA, MAIDA, SUJI, BRANS)

[EIRI/EDPR/1542]  J.C.:336

INTRODUCTION

The plant will have facility to produce, Maida, Sooji, Atta and Bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state.

The same plant can be used to process other cereals such as rice gram, dal etc. However, attempt is made have to examine feasibility and profitability of processing wheat to produce Maida, Suji, Atta and bran.

Flour mill serve the purpose of processing wheat to convert it into flour. Wheat grains are the seeds of the wheat plant which is able to grow is kinds of soil and under widely differing climatic conditions. The principle wheats of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoid in shape and it bears at one end a number of short fine Grains.

The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins.

The enveloping skins are pericarp consists of the eipdorumis, epicarp and endocarp. The pericarp represent about 6% of the grain. The seed coat consisting of the testa the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated.  

COST ESTIMATION

Land & Building (28000 Sq.Mtr)                Rs 9.92 Cr
Plant & Machinery                                        Rs. 2.28 Cr          
W.C. for 2 Months                                        Rs. 13.05 Cr        
Total Capital Investment                              Rs. 25.66 Cr              
Rate of Return                                              26%   
Break Even Point                                         49%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

MARKET POSITION - ROLLER FLOUR MILLING INDUSTRY IN INDIA - PROFILE & GOVERNMENT POLICIES

NAMES OF THE SELECTED ROLLER FLOUR MILLS

COMPOSITION OF FLOUR

FLOUR IMPROVERS

RAW MATERIALS

ROLLER FLOUR MILL MACHINERY

DETAILS OF ROLLER FLOUR MILL MACHINERIES

MANUFACTURING PROCESS

PROCESS FLOW SHEET

MANUAL PROCESS (OPTIONAL)

QUALITY AND GRADE

GENERAL TESTS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

SUPPLIERS OF FLOUR MILLING MACHINE

FOREIGN COLLABORATORS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)