Detailed Project Report on zipper manufacturing unit
Detailed Project Report on zipper manufacturing unit
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ZIPPER MANUFACTURING UNIT
[CODE NO.3962]
Zipper manufacturing units are observed to be found across various industries (such as textiles and groceries) with modern production lines with vibrant marketing rings and dynamic research. These units are known to have capacity of about 7-8 metric tons per month. These units serve ever growing industries such as the packaging industry, handicraft industry, plastic zipper industry as well as nylon zipper industry.
The zipper manufacturing units are known to have employee strength of about 100 and 100-150 production lines. The leading manufacturing zipper units are known to have a different way of thinking. These units are known to have a functional design as well as concept opportunities to manufacturing various types of zips. The leading companies are known to have its own kind of machine technology.
It is important that the zipper manufacturing units follow product quality standards that ensure maximum satisfaction towards appropriate manufacturing approach. Most of these units are known to manufacture nylon zippers as well as plastic zippers. The best of zipper manufacturing units depict competitive pricing, prompt delivery, consistent quality, thousands of varieties, latest technological processes as well as largest distribution systems.
The zipper manufacturing units have the best of technologies to be commercially successful without overlooking environmental impacts and responsibilities. It also helps to grow sustainably while reducing the environmental impact and growth. These units are known to follow systematic frameworks to manage the immediate long term environmental impacts of the organization’s products, processes and services.
It is important for these organizations to follow framework for environmental management best practices to help organizations minimize their environmental footprints, develop business in sustainable manner, ensure compliance with relevant legislation, diminish the risk of pollution incidents, provide operational improvements, so on and so forth.
The zipper manufacturing units are known to manufacture the best of zips that promise to deliver best quality products used in the respective industries. These manufacturing units implement systems that are absolutely unique. These unit are known to follow the best of quality management procedures, testing methods, laws and regulations, certifications, environmental sustainability procedures, world class performance procedures, and others. Various qualities of zips are manufactured along with quantity orders in the best of manufacturing units set up in different industries.
The zipper manufacturing units are known to follow stringent plant and machinery infrastructure, technology parameters, preliminary expenses, pre-operative expenses, sources of finance, profitability analysis, break even analysis, employee expenses, repairs and maintenance expenses, administration expenses, selling expenses, fuel expenses, raw material cost, quantitative outputs, working capital flows, and so on. It is important to understand all these aspects extremely well while operating the zipper manufacturing units.
The zipper manufacturing units are known to calculate break even points, profitability aspects, cash flow statements, repayment schedules and well as conduct market surveys to understand the requirements of the industries. The best of zips with latest designs and patterns are manufactured by these units at reasonable prices for bulk quantities. The related technological aspects and parameters need to be understood by the technical team handling the manufacturing processes in the allocated units.
COST ESTIMATION
Plant Capacity : 96000 Pcs/day
Land & Building (600 Sq.MT) : Rs. 56.05 Lacs
Plant & Machinery : Rs. 66.94 Lacs
Working Capital for 1 Month : Rs. 1.32 Cr
Total Capital Investment : Rs. 2.79 Cr
Rate of Return : 64%
Break Even Point : 37%
INTRODUCTION
HISTORY OF ZIPPER
INVENTION OF THE ZIPPER
NAMING THE ZIPPER
THE BATTLE OF THE FLY
PROJECT LOCATION
GEOGRAPHY
CLIMATE
MAP
HOW TO REACH BENGALURU:
BY AIR:
BY TRAIN:
BY BUS:
COMPONENTS & ANATOMY OF ZIPPER
ANATOMY OF ZIPPER
COMPONENTS
COMPONENTS OF A ZIPPER
STRUCTURE OF A ZIPPER
METAL ZIPPER
PLASTIC MOLDED ZIPPER
SLIDER
ELEMENTS
TAPE
TYPES OF FUNCTION
HOW TO MEASURE A ZIPPER
STANDARD SLIDER FUNCTIONS
TYPES
MANUFACTURING PROCESS:-
MAKING OF THE METAL ZIPPERS:-
MAKING OF THE PLASTIC ZIPPERS:
TYPES OF ZIPPER USED IN APPAREL INDUSTRY
1. CONCEALED ZIPPER:
2. CONTINUOUS ZIPPER:
DIFFERENT PARTS OF ZIPPER WITH THEIR FUNCTION:
ZIPPERS CONSIST WITH THE BELOW PARTS:
ALL THE ABOVE ZIPPER’S PARTS HAVE MENTIONED IN THE BELOW WITH THEIR FUNCTIONS:
ZIPPER TAPE:
TEETH OR CHAIN:
SLIDER:
SLIDER PIN:
STOPPER:
CHARACTERISTICS OF ZIPPERS
ZIPPER PARTS AND MATERIALS:
ZIPPER TERMINOLOGY BASED ON ASTM D 2050-87:-
APPLICATION OF ZIPPERS
THE APPLICATION SCENARIO OF WIDELY USED ZIPPER SIZES AND TYPES ARE
GIVEN IN THE BELOW TABLE:
RAW MATERIALS
RAW MATERIALS
THE BASIC ELEMENTS OF A ZIPPER ARE:
THE MANUFACTURING PROCESS
MAKING STRINGERS — METAL ZIPPERS
MAKING STRINGERS — PLASTIC ZIPPERS
COMPLETING THE MANUFACTURING PROCESS
MANUFACTURING METHOD OF METAL & PLASTIC ZIPPERS:-
THE PROCESS SEQUENCE OF ZIPPER MANUFACTURING IS SHOWN
FOR METAL ZIPPER
METHOD 1:-
METHOD 2:-
FOR PLASTIC ZIPPER
METHOD 1:-
METHOD 2:-
MARKET SURVEY
MARKET DYNAMICS
SEGMENTATION
KEY PLAYERS
REGIONAL ANALYSIS
MARKET SEGMENTATION
GLOBAL ZIPPER MARKET, BY PRODUCT TYPE
GLOBAL ZIPPER MARKET, BY MATERIAL TYPE
GLOBAL ZIPPER MARKET, BY APPLICATION
LIST OF PRESENT MANUFACTURER IN BANGALORE
QUALITY TESTING 51
ENVIRONMENTAL CORROSION TESTING
RAW MATERIAL SUPPLIERS
NYLON FILM
FABRIC FILM
BRASS WIRE FOR TEETH MAKING
ALUMINUM WIRE/PAINTED WIRE
MONOFILAMENT
FILLER CORD
THREAD 67
MACHINERY SUPPLIERS
RAW MATERIAL PHOTOGRAPHS
NYLON FILM
FABRIC FILM
BRASS WIRE FOR TEETH MAKING
FOR TOP STOP BOTTOM STOPS
BRASS WIRE
ALUMINUM WIRE
PAINTED WIRE
MONOFILAMENT
FILLER CORD
THREAD
SLIDER
TOP/BOTTOM STOPPER FOR METAL ZIPPER
MACHIERY PHOTOGRAPHS
FULL-AUTO CNC GAPPING & STRIPPING MACHINE
FULL-AUTO H-SHAPE BOTTOM STOP PRESSING MACHINE (III)
FULL-AUTO SLIDER MOUNTING MACHINE
FULL-AUTO DOUBLE U TOP STOP PRESSING MACHINE
FULL-AUTO AIR-OPERATED TOWING ZIG-ZAG CUTTING MACHINE
PRODUCT PHOTOGRAPHS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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