Aluminium Composite Panel (Cap: 4333.334 Sq.Mt/Day)

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ALUMINIUM COMPOSITE PANEL (CAP: 4333.334 SQ.MT/DAY)

[EIRI/EDPR/4487] J.C.: 2703XL

INTRODUCTION

Aluminium Composite Panels (ACP) are mainly light-weight composite material consisting of two pre-finished aluminium cover sheets heat-bonded (laminated) to a core made of polyethylene plastic material, available in 3mm, 4mm, and 6mm thicknesses after finishing and can be curved and bent to form corners. These panels are used widely as exterior covering of commercial buildings and corporate houses. While adding to aesthetic beauty of the structure, they are also resistant to acid, alkali salt spray, pollution and provide good thermal as well as sound insulation. These Panels are widely used due easy maintenance in almost any kind of climate through normal wash with water and mild detergent that ensures long lasting performance.

An aluminium composite panel (ACP) consists of two foil-coated aluminium sheets (typically around 0.5mm in thickness) bonded to a core (around 2 to 5mm thick). Depending on the panel, this core may be aluminium, mineral, or a thermoplastic polymer (usually polyethylene).

COST ESTIMATION

Plant Capacity 4333.334 sq.mt./Day

Land & Building (6000 sq.mt.) Rs. 7.56 Cr

Plant & Machinery Rs. 2.22 Cr

Working Capital for 2 Months Rs. 10.43 Cr

Total Capital Investment Rs. 20.78 Cr

Rate of Return 54%

Break Even Point 37%

CONTENTS

INTRODUCTION

TYPES OF ACPS

1. FR

2. A2

FEATURES

PE ALUMINIUM COMPOSITE PANEL:

MIRROR FINISH ALUMINIUM COMPOSITE PANEL:

PROPERTIES

PHYSICAL PROPERTIES

MECHANICAL PROPERTIES

INDOBOND PANEL DIMENSION

ADVANTAGES OF ALUMINUM COMPOSITE PANELS

USES & APPLICATION

WIDE APPLICATION

THE IMPLEMENTATION

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS

COIL COATING LINES

(1) UNCOILING AND STRIP JOINING

(2) TENSION LEVELLING

(3) ENTRY ACCUMULATOR

(4) PRETREATMENT

(5) COATING

(6) DRYING AND STOVING OVENS

THE MAIN FEATURES OF OVEN ARE:

(7) EXIT SECTION AND RE-COILING

QUALITY CONTROL

QUALITY

A. PRE-PRODUCTION INSPECTION

ALUMINIUM

PLASTIC GRANULES

ADHESIVE FILM

PROTECTIVE FILM

FOLLOWING TEST ARE CONDUCTED ON THE FINISHED ALUMINIUM COMPOSITE PANELS

MARKET POSITION

GLOBAL ALUMINUM COMPOSITE PANEL MARKET, BY REGION, 2015 (%) (USD MILLION)

PLANT LAYOUT

MANUFACTURERS/SUPPLIERS OF ALUMINIUM COMPOSITE PANELS (ACP)

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF ALUMINIUM COIL

SUPPLIERS OF PE GRANNULES

SUPPLIERS OF ADHESSIVE FILM

SUPPLIERS OF PVDF

SUPPLIERS OF PRIMER

SUPPLIERS OF CHROMATE CHEMICALS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF ACP PRODUCTION LINE

SUPPLIERS OF DG SETS

SUPPLIERS OF EOT CRANES

SUPPLIERS OF POWER TRANSFORMER

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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