Detailed Project Report on biodegradable cups and plates from sugarcane bagasse, wood pulp or bamboo pulp

BIODEGRADABLE CUPS AND PLATES FROM SUGARCANE BAGASSE, WOOD PULP OR BAMBOO PULP

[CODE NO.4371] 

Biodegradable Tableware – an alternative to plastic cutlery, compostable, chemical-free, attractive shapes and easy decomposing tactics. With countless benefits and eco-friendly existence, it is seldom surprising that biodegradable tableware is so popular amidst the green enthusiasts as a better alternative to plastic cutlery. 

Food is an integral part of everyone’s life. Disposable food serving utensils and tableware are a very convenient solution, especially when the possibility of the use of traditional dishes and cutlery is limited (e.g., takeaway meals). As a result, a whole range of products is available on the market: plates, trays, spoons, forks, knives, cups, straws, and more. Both the form of the product (adapted to the distribution and sales system) as well as its ecological aspect (biodegradability and life cycle) should be of interest to producers and consumers, especially considering the clearly growing trend of “eco-awareness”. This is particularly important in the case of single-use products.

We are taking a lot of trouble to take care of ourselves. But how can we just watch our food and not what’s holding it? Usage of plastic cutlery and tableware has reached epic proportions, seriously harming the environment. All kinds of plant biomass material such as bagasse, rice husk, coconut coir etc., are being utilized for producing eco-friendly tableware, cutlery and other food packaging products that are seeing a surge in usage in this decade. 

This eco-friendly disposable tableware combines the flexibility and convenience of disposability with the durability and the benefit of being fully biodegradable. It has a positive impact on nature rather than harming it.

Eco-friendly tableware products convert into soil in just 90 days. That is because all these products are made of sugarcane bagasse, an agricultural waste. But even if a plate ends up in a landfill instead of a composting bin, it will still decompose, leaving no waste trail behind.

With the growing popularity of sustainability, many companies have begun using environmentally friendly materials. This is particularly significant for the disposable tableware market. Most plastic utensils, paper plates, and styro foam carrying containers are used once for a few hours and then left in a landfill for hundreds of years before they degrade. Efforts have been made in recent years to create single-use tableware that biodegrades in a shorter time frame. Despite their widespread use, single-use cups have not received an environmentally conscious Upgrade.

In an effort to eliminate the use of paper, styrofoam, and plastic from the single-use tableware industry, other more sustainable options have been innovated for the market. However, they each have a reason that they fail at replacing the single-use cup market. Table below compares these sustainable options versus paper, Styrofoam, and plastic, highlighting key advantages and disadvantages.

Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.

Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.

Biodegradable plates are made from sustainable and renewable plants, such as corn, potato starch, sugarcane pulp, and various vegetable oils. Also, they are manufactured using eco-friendly sustainable practices that do not have negative effects on the planet. The final product is toxic-free.

The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then molded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fiber bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart color, odor or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.

People thinking have changed in consumption. They want to keep up our earth free from plastic pollutants. So, they want to make an eco-friendlier choice over unsustainable options. Eco-friendly disposable plates are easy to handle and dispose of after use.

Though there are many eco-friendly products, this report will focus more on the rice straw plates/containers manufacturing process.

COST ESTIMATION

Plant Capacity                                    675000 Nos./Day

Land & Building (4000 sq.mt.)  Rs. 3.90 Cr

Plant & Machinery                              Rs. 1.60 Cr

Working Capital for 1 Month            Rs. 1.20 Cr

Total Capital Investment                   Rs. 7.20 Cr

Rate of Return                                      23%

Break Even Point                                 61%

• INTRODUCTION
• LOCATION-GUJRAT
• BUSINESS OPPORTUNITIES
• 1. GAS & PETROLEUM:
• 2. MINING & MINERALS
• 3. AGRO AND FOOD PROCESSING
• 4. SALT INDUSTRY
• 5. GEMS AND JEWELLERY:
• 6. CHEMICALS AND PETROCHEMICALS
• 7. TEXTILES
• 8. WASTE MANAGEMENT
• 9. SOLAR POWER
• 10. FERTILIZER DISTRIBUTION BUSINESS
• TRANSPORTATIONS
• AIR
• RAILWAY
• ROAD
• COMMUTATION WITHIN GUJARAT
• BY LOCAL BUSES:
• BY CAR:
• BY CAB:
• BY TRAINS:
• RAW MATERIAL
• SUGARCANE BAGASSE
• RICE STRAW:-
• MAIZE STRAW:-
• TYPES OF BIODEGRADABLE TABLEWARE, CUTLERY
• SUGARCANE BAGASSE BOWLS
• ARECA LEAF TABLEWARE
• BIO-LUTIONS AGRO-WASTE FIBER TECHNOLOGY
• EDIBLE CUTLERY
• RICE HUSK TABLEWARE
• BAMBOO TABLEWARE
• COMPARISON TABLE FOR VARIOUS BIODEGRADABLE TABLEWARE & CUTLERY
• USAGE & APPLICATION
• ADVANTAGE/BENEFITS
• BENEFITS OF USING BIODEGRADABLE PLATES ARE LISTED BELOW
• 1) EASY COMPOSTING
• 2) SAFE TO USE WITH MICROWAVE
• 3) HIGHLY ENERGY EFFICIENT
• 4) NONTOXIC
• COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
• MARKET OVERVIEW OF DISPOSABLE TABLEWARE
• INDUSTRY INSIGHTS
• U.S. BIODEGRADABLE CUTLERY MARKET
• RAW MATERIAL INSIGHTS
• REGIONAL INSIGHTS
• MARKET POSITION
• MAJOR MARKETS FOR ARECA LEAF PLATES
• REGIONAL INSIGHTS
• GLOBAL ECO PALM LEAF PLATE MARKET COMPETITION BY TOP MANUFACTURERS
• BY THE PRODUCT TYPE, THE MARKET IS PRIMARILY SPLIT INTO
• COMPANIES MENTIONED
• GROWTH DRIVERS
• RISE IN CONSUMER CONSUMPTION ACROSS VARIOUS SECTORS TO DRIVE MARKET GROWTH
• RISE CONCERNS RELATED TO POLLUTION TO INCREASE THE PRODUCT DEMAND
• RESTRAINTS
• HIGH COSTS AND LACK OF AWARENESS TO RESTRICT THE MARKET GROWTH
• MARKET SEGMENTATION
• OUR IN-DEPTH ANALYSIS OF THE FOLDABLE BICYCLES MARKET INCLUDES THE FOLLOWING SEGMENTS:
• BY MATERIAL TYPE
• BY PRODUCT TYPE
• BY APPLICATION
• BY END USER
• BY DISTRIBUTION CHANNEL
• BY REGION
• MARKET SCENARIO
• US DEMAND TO RISE 3.6% ANNUALLY
• PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES
• SERVICE WARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS
• PRINCIPLES OF PLANT LAYOUT
• EQUIPMENT LAYOUT:
• SAFETY:
• PLANT EXPANSION:
• FLOOR SPACE:
• UTILITIES SERVICING:
• BUILDING:
• MATERIAL-HANDLING EQUIPMENT:
• RAILROADS AND ROADS:
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• SPECIFIC FACTORS
• 6. TRANSPORTATION:
• A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PRESENT MANUFACTURERS/SUPPLIERS
• PROPERTIES & CHARACTERISTICS
• BENEFITS OF THERMOFORMED FIBER
• PULP THERMOFORMING AND MOLDED FIBER PACKAGING
• DETAILS OF MOULDED PULP
• ABOUT MOLDED PULP
• FIGURE ONE: CUSHION CURVES
• FIGURE TWO: DROP TEST
• MANUFACTURING PROCESS
• PROCESS FLOW DIAGRAM
• PROCESS OF MOLDED PULP
• SUSTAINABILITY OF MOLDED PULP
• RICE STRAW/BAGASSE PULP PLATE MAKING MACHINE
• THERE ARE 5 MANUFACTURING STAGES:
• FLOW CHART OF BAGASSE TABLEWARE PRODUCTION LINE
• PULP TABLEWARE PRODUCTION LINE
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF RAW MATERIALS
• PULP, PAPER, AND PAPERBOARD MILLS COMPANIES IN GUJARAT, INDIA
• MACHINERY PHOTOGRAPHS
• RAW MATERIAL PHOTOGRAPHS
• PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)