Calcium Carbonate Based Masterbatch (Filler) (Capacity: 38 MT/Day)
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CALCIUM CARBONATE BASED MASTERBATCH (FILLER)
[EIRI/EDPR/4526] J.C.: 2743XL
INTRODUCTION
Calcium carbonate, CaCO3, is one of the most common compounds on Earth, making up about 7% of Earth’s crust. It occurs in a wide variety of mineral forms, including limestone, marble, travertine, and chalk. Calcium carbonate also occurs combined with magnesium as the mineral dolomite, CaMg (CO3)2. Stalactites and stalagmites in caves are made of calcium carbonate, as are a variety of animal products, notably coral, seashells, eggshells, and pearls.
Calcium carbonate has two major crystalline forms—two different geometric arrangements of the calcium ions and carbonate ions that make up the compound—aragonite and calcite. All calcium carbonate minerals are conglomerations of various-sized crystals of these two forms, packed together in different ways and containing various impurities. The large, transparent crystals known as Iceland spar, however, are pure calcite.
In its pure form, calcium carbonate is a white powder with a specific gravity of 2.71 in the calcite form or 2.93 in the aragonite form. When heated, it decomposes into calcium oxide (CaO) and carbon dioxide gas (CO2). It also reacts vigorously with acids to release a froth of carbon dioxide bubbles.
Calcium carbonate deposits can be formed in seawater when calcium ions dissolved from other minerals react with dissolved carbon dioxide (carbonic acid, H2 CO3). The resulting calcium carbonate is insoluble in water and sinks to the bottom.
Most of the calcium carbonate deposits found today were formed by sea creatures millions of years ago when oceans covered much of what is now land. They manufactured shells and skeletons of calcium carbonate using the calcium ions and carbon dioxide in the oceans, just as clams, oysters, and corals do today. When these animals died, their shells settled on the sea floor. Now, long after the seas have gone, they have been compressed into thick deposits of limestone.
COST ESTIMATION
Plant Capacity 38 MT/Day
Land & Building (3500 sq.mt.) Rs. 3.64 Cr
Plant & Machinery Rs. 4.29 Cr
Working Capital for 0.5 Months Rs. 2.22 Cr
Total Capital Investment Rs. 10.49 Cr
Rate of Return 57%
Break Even Point 43%
CONTENTS
INTRODUCTION
CALCIUM CARBONATE
KEY FACTS
OTHER NAMES:
FORMULA:
ELEMENTS:
COMPOUND TYPE:
MELTING POINT:
SOLUBILITY:
FILLER (MATERIALS)
TYPES
KAOLIN
MAGNESIUM HYDROXIDE (TALC)
WOLLASTONITE (CASIO3)
GLASS MICROSPHERE FILLER (LEFT) AND FIBER FILLERS (RIGHT)
FLY ASHES
NANOFILLERS
POLYMER FOAM BEADS
MASONRY FILLER
OTHER FILLERS
TABLE OF FILLER MATERIALS AND PHYSICAL PROPERTIES
MASTERBATCHES
TYPES OF MASTERBATCH
WHITE MASTERBATCH:
BENEFITS
BLACK MASTERBATCH:
FEATURES:
APPLICATIONS:
COLOUR MASTERBATCH:
ADDITIVE MASTERBATCH:
APPLICATIONS OF ADDITIVE MASTERBATCH:
SPECIAL EFFECT MASTERBATCH:
MECHANICAL PROPERTIES
TENSILE STRENGTH
ELASTIC MODULUS
IMPACT RESISTANCE (TOUGHNESS)
WEAR RESISTANCE
FATIGUE RESISTANCE
THERMAL DEFORMATION
CREEP
WELDABILITY OF PLASTIC FILLERS
APPLICATIONS OF FILLER IN PLASTIC INDUSTRY
USES / APPLICATIONS
GENERAL USAGE OF MASTERBATCH (MB)
MASTERBATCH IS USED IN THE FOLLOWING AREAS:
APPLICATION
IN PVC PIPES PRODUCTION
IN PRODUCING PLASTIC DOORS, CEILING PANELS, FRAMES
IN POWER CABLES PRODUCTION
IN BLOWING FILMS PRODUCTION
IN SPINNING PRODUCTION
IN PLASTIC COMPOSITES PRODUCTION
SELECTION OF COLOURANTS
FACTORS WHICH AFFECT SELECTION OF COLOURANT
CALCIUM CARBONATE FILLERS FOR RAFFIA
WHAT IS RAFFIA TECHNOLOGY AND ITS OUTPUTS
OTHER APPLICATIONS
WHICH ARE RECOMMENDED CALCIUM CARBONATE FILLERS FOR RAFFIA
COMMON APPLICATIONS OF HDPE/PP CALCIUM CARBONATE FILLER IN RAFFIA
WOVEN SACKS
ADVANTAGES OF CACO3 MASTERBATCH
CALCIUM CARBONATE MASTERBATCH IS AN ADDITIVE WITH VARIOUS ADVANTAGES, INCLUDING:
• WHITENESS:
• ECONOMICAL:
• STRENGTH AND RIGIDITY:
• HEAT CONDUCTIVITY
• SIZE STABILITY:
• ANTIFRICTION AND ANTI-SLIP
• PRODUCTION EFFICIENCY AND IMPROVED PROCESSING
• ENVIRONMENTAL FRIENDLY
BIS SPECIFICATION
FORMULATION
RAW MATERIALS
POLYPROPYLENE (PP)
CALCIUM CARBONATE
ZINC OXIDE
DIOCTYL PHTHALATE
STEARIC ACID
CD STEARATE
ANTIOXIDANTS (2, 5 DI-TERT - BUTYL HYDROQUINONE)
PIGMENT
MANUFACTURING PROCESS STEPS / PROCESS FLOW
EXTRUDING & GRANULATION
MIXING AND COMPOUNDING METHOD
CARRIER MATERIAL
LET DOWN RATIO
DISPERSION
PROCESSING
SINGLE-STAGE PROCESS
TWO-STAGE PROCESS
PROCESS SCHEMATIC
PROCESS FLOW
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
MARKETS:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
COST OF SITE
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
HEALTH SAFETY AND ENVIRONMENT
DUST EMISSIONS ARE ONE OF THE MOST SIGNIFICANT IMPACTS.
ANTICIPATED ENVIRONMENTAL IMPACTS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
MARKET POSITION
GLOBAL CALCIUM CARBONATE FILLER MASTERBATCH MARKET: SEGMENT ANALYSIS
THE CALCIUM CARBONATE FILLER MASTERBATCH MARKET ANALYSIS BY TYPES IS SEGMENTED INTO:
THE CALCIUM CARBONATE FILLER MASTERBATCH MARKET INDUSTRY RESEARCH BY APPLICATION IS SEGMENTED INTO:
BASED ON APPLICATIONS, THE CALCIUM CARBONATE FILLER MASTERBATCH MARKET FROM 2018 TO 2028 COVERS:
PLANT & MACHINERIES SUPPLIERS
WEIGHING MACHINES
FILLING MACHINE
LABORATORY TESTING EQUIPMENTS
COMPLETE PLANT SUPPLIERS ON TURNKEY BASIS
COOLING TOWER
MATERIAL HANDLING EQUIPMENTS
INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
POLLUTION CONTROL EQUIPMENTS
BOILERS
AIR COMPRESSORS
PROCESS EQUIPMENTS
STORAGE TANKS
D.G. SETS
POWER TRANSFORMERS
ETP PLANTS
ELECTRICAL MEASURING INSTRUMENTS
SUBMERSIBLE WATER PUMP
CONSULTANT / TURNKEY
RAW MATERIAL SUPPLIERS
TALC
DIOCTYL PHTHALATE
ANTIOXIDANT
POLYPROPYLENE
CALCIUM CARBONATE
STEARIC ACID
ZINC OXIDE
TITANIUM DIOXIDE
PIGMENTS
CADMIUM STEARATE
MACHINERY PHOTOGRAPHS
KNEADER EXTRUDER MACHINE
PELLETIZER
SCRAP GRINDER
AIR BLOWERS
WEIGHING MACHINES
FILLING MACHINE
COOLING TOWER
BOILERS
AIR COMPRESSORS
STORAGE TANKS
SUBMERSIBLE WATER PUMP
RAW MATERIAL PHOTOGRAPHS
TALC
DIOCTYL PHTHALATE
POLYPROPYLENE
CALCIUM CARBONATE
STEARIC ACID
ZINC OXIDE
TITANIUM DIOXIDE
CADMIUM STEARATE
PRODUCT PHOTOGRAPHS
PRELIMINARY LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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