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    Curcumin Extraction and Turmeric Oil (Processing Capacity - 2 TPD)

    Curcumin Extraction and Turmeric Oil (Processing Capacity - 2 TPD)
    Curcumin Extraction and Turmeric Oil (Processing Capacity - 2 TPD)
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      CURCUMIN EXTRACTION AND TURMERIC OIL (PROCESSING CAPACITY - 2 TPD)

      [EIRI/EDPR/4568] J.C.: 2785XL 


      Curcumin (diferuloyl methane), the natural yellow pigment in turmeric, is isolated from the rhizomes of the plant Curcuma longa. It constitutes about 3-4% of the composition of turmeric. In the south and southeast tropical Asian countries, turmeric has been used for centuries as a spice to give the specific flavor and yellow color to curry. Turmeric became a very important spice to mankind when it was observed that the addition of turmeric powder in food preparation preserved its freshness and nutritive value. 

      Turmeric, as an additive, improved the palatability. Aesthetic appeal and shelf life of perishable food items. The use of turmeric became more popular when it was found to act as a therapeutic agent for various illnesses. In the Ayurvedic system of medicine, turmeric is used as a tonic and as a blood purifier. Its role in the treatment of skin diseases and its ability to soften rough skin resulted in the prolific use of turmeric in topical creams and bath soaps in India. Turmeric is also used in home remedies in the treatment of cuts, wounds, bruises, and sprains. Its use as an anti-inflammatory and antimicrobial agent has been recognized for more than a century. 

      COST ESTIMATION

      Plant Capacity            2 MT/Day  

      Land & Building ( sq.mt.)    Rs. 2.72 Cr    

      Plant & Machinery                    Rs. 2.20 Cr 

      Working Capital for 2 Months    Rs. 1.93 Cr 

      Total Capital Investment          Rs. 7.19 Cr 

      Rate of Return                          21%

      Break Even Point                      62%


      CONTENTS

      INTRODUCTION

      WHAT IS TURMERIC?

      WHAT IS CURCUMIN?

      PRODUCT SPECIFICATION

      WHAT IS THE HISTORY OF TURMERIC AND CURCUMIN?

      ARE THERE ANY SIDE EFFECTS OR INTERACTIONS?

      WHY HASN’T THE PHARMACEUTICAL INDUSTRY PATENTED TURMERIC AND CURCUMIN?

      DETAILS OF TURMERIC

      INDIA TURMERIC GRADES AND DETAILED SPECIFICATIONS

      INDIA TURMERIC GRADES

      BENEFITS OF CURCUMIN AND ITS SIDE EFFECT

      USES AND APPLICATION

      IS MOSTLY USED IN THE FOLLOWING FIELDS:-

      INDUSTRY TRENDS OF CURCUMIN

      CURCUMIN MARKET, BY REGION

      MARKET OVERVIEW OF CURCUMIN IN INDIA

      GLOBAL CURCUMIN MARKET SHARE, APPLICATION WISE (IN %)

      OPPORTUNITY AND RISE OF TURMERIC AND CURCUMIN

      GLOBAL MARKET OF CURCUMIN

      U.S. CURCUMIN MARKET SIZE, BY APPLICATION, 2018 - 2028 (USD MILLION)

      KEY COMPANIES & MARKET SHARE INSIGHTS

      HALTED MANUFACTURING OPERATIONS AMID COVID-19 AFFECTED MARKET GROWTH

      SEGMENTS:

      CONVENTIONAL SEGMENT DOMINATES MARKET DUE TO LOW CULTIVATION COST

      INCREASING HEALTH & WELLBEING AWARENESS TO PROPEL GROWTH

      REGIONAL INSIGHTS:

      ASIA PACIFIC HOLDS HIGHEST MARKET SHARE DUE TO EMERGING INDUSTRIES

      COMPETITIVE LANDSCAPE:

      NEW PRODUCT LAUNCH ALLOW KEY PLAYERS TO MAINTAIN THEIR MARKET POSITION

      BIOLOGICAL SOURCE AND ACTIVITIES OF CURCUMIN

      THE BIOLOGICAL SOURCE OF CURCUMIN

      BIOLOGICAL ACTIVITIES OF CURCUMIN

      ANTI-INFLAMMATORY PROPERTY

      ANTIOXIDANT PROPERTIES

      EFFECT OF CURCUMIN ON LYMPHOCYTES

      EFFECT OF CURCUMIN ON PLATELET AGGREGATION

      PROPERTIES OF CURCUMIN

      PRODUCT DETAILS:

      PRODUCT SPECIFIC LITERATURE REFERENCE:

      GENERAL INFORMATION:

      CHEMICAL CHARACTERIZATION OF CURCUMIN

      COMPOSITION OF THE FOOD ADDITIVE

      PHYSICO-CHEMICAL PROPERTIES

      CURCUMIN - THE YELLOW EXTRACT FROM TURMERIC

      FIGURE:  CURCUMA LONGA (TURMERIC PLANT) WITH ITS RHIZOME OR ROOT

      CHEMICAL COMPOSITION OF TURMERIC

      FIG: STRUCTURE OF NATURAL CURCUMINOIDS.

      BIOLOGICAL ACTIVITY OF TURMERIC AND ITS COMPOUNDS

      PHARMACOLOGICAL ACTION OF TURMERIC AND IT’S EXTRACT

      FRAGRANCE AND FLAVOUR

      RAW MATERIALS SCENARIO (INDIA AND GLOBAL)

      INTERNATIONAL SCENARIO

      OVERVIEW OF CURCUMIN MARKET

      MARKET OVERVIEW OF CURCUMIN

      PROMINENT PLAYERS

      GLOBAL DEMAND OF CURCUMIN

      U.S. CURCUMIN MARKET, BY APPLICATION, 2016-2024, (TONS)

      PRESENT MANUFACTURERS OF CURCUMIN

      EXTRACTION OF CURCUMIN FROM TURMERIC

      SEQUENCES IN CURCUMIN EXTRACTION

      PROCESS FLOW DIAGRAM

      PROCESS OUTLINE FOR CURCUMIN EXTRACTION

      MANUFACTURING PROCESS OF CURCUMIN

      RAW MATERIAL REQUIRED:

      TECHNOLOGICAL PROCESS OF CURCUMIN EXTRACTION PLANT

      PROCESS FLOW DIAGRAM

      BASIC PLANT AND MACHINERY REQUIRED

      SALIENT FEATURE OF THE PROCESS

      MANUFACTURING PROCESS DIAGRAM

      TECHNICAL DETAILS FOR CURCUMIN EXTRACTION

      METHODS

      GRINDING OF DRIED TURMERIC AND SEPARATION

      SOLVENT EXTRACTION OF TURMERIC USING ETHANOL AND WATER

      SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL AND WATER

      MOISTURE ANALYSIS OF DRIED TURMERIC POWDER

      OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT TIME INTERVALS

      OPTIMIZATION OF SOLVENT EXTRACTION METHOD OF TURMERIC

      SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL AND WATER

      QUALITATIVE ANALYSIS OF ANTIMICROBIAL ACTIVITY OF CURCUMIN AGAINST E.COLI

      RESULT AND DISCUSSION

      SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL AND WATER

      OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT TIME INTERVALS

      SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL AND WATER

      SOLVENT EXTRACTION OF TURMERIC USING PET ETHER

      EXTRACTION AND PROCESSING OF CURCUMIN

      TURMERIC HAS BEEN FOUND TO HAVE THE COMPOSITION AS SHOWN IN TABLE BELOW

      TYPICAL COMPOSITION OF TURMERIC

      FIGURE: THE THREE STRUCTURES OF CURCUMIN AND OTHER URCUMINOIDS

      FIGURE TURMERIC RHIZOME AND CURCUMIN THAT WAS EXTRACTED

      REFINEMENT OF CURCUMIN:

      FILTRATION:

      OLEORESIN TO CURCUMIN:

      FIGURE – OLEORESIN TO CURCUMIN REFINEMENT PROCESS SET-UP

      PURITY TESTING TECHNIQUES:

      PROMINENT EXTRACTION TECHNIQUE FOR HERB

      COUNTER-CURRENT EXTRACTION

      THIS EXTRACTION PROCESS HAS SIGNIFICANT ADVANTAGES:

      SUPERCRITICAL FLUID EXTRACTION

      THE EXTRACTION PROCEDURE POSSESSES DISTINCT ADVANTAGES:

      ANALYSIS OF TURMERIC OIL

      MATERIALS AND METHODS

      PLANT RAW MATERIAL

      FIGURE: FRESH TURMERIC RHIZOMES

      DESCRIPTION OF EXPERIMENTAL SETUP AND METHOD

      FIGURE: PROCESS FLOW DIAGRAM FOR PRODUCTION OF TURMERIC OIL

      CALCULATION OF OIL YIELD AND MOISTURE CONTENT

      MOISTURE CONTENT

      TURMERIC OIL YIELD

      TABLE: VARIATION OF % OIL YIELD WITH TIME

      PHYTOCHEMICALS EVALUATION AND CURCUMIN CONTENT OF TURMERIC

      MATERIALS AND METHODS

      CHEMICALS AND REAGENTS

      COLLECTION AND PROCESSING OF PLANT MATERIAL

      EXTRACTION PROCESS

      PRELIMINARY PHYTOCHEMICAL EVALUATION OF CRUDE EXTRACTS

      GLYCOSIDES

      ISOLATION OF CURCUMIN FROM TURMERIC RHIZOMES

      EVALUATION OF ISOLATED CURCUMIN BY THIN LAYER CHROMATOGRAPHY (TLC)

      FOURIER TRANSFORM INFRARED SPECTROSCOPY (FTIR) OF ISOLATED CURCUMIN

      ESTIMATION OF CURCUMIN CONTENT IN TURMERIC RHIZOME

      SWOT ANALYSIS OF CURCUMIN

      STRENGTH

      OPPORTUNITIES

      WEAKNESSES

      THREAT

      LICENSES, CERTIFICATE AND QUALITY CONTROL FOR CURCUMIN EXTRACTION

      FSSAI

      AYUSH LICENSE (FOR MULTI PURPOSE EXTRACTION)

      NOC

      BUYERS LIST OF CURCUMIN AND TURMERIC OIL

      SUPPLIERS OF RAW MATERIAL (INDIAN)

      SUPPLIERS OF N-HAXANE

      SUPPLIERS OF LABORATORY CHEMICALS

      SUPPLIERS OF RAW MATERIAL (GLOBAL)

      SUPPLIERS OF PLANT AND MACHINRY (IMPORTED)

      CONSULTANT TURNKEY SUPPLIERS OF CURCUMIN EXTRACTION

      ADDRESSES OF PLANT & MACHINE SUPPLIERS

      SUPPLIERS OF CRUSHER

      SUPPLIERS OF EVAPORATORS

      SUPPLIERS OF FILTER PRESS

      SUPPLIERS OF BOILERS

      SUPPLIERS OF LAB TESTING EQUIPMENT

      SUPPLIERS OF STORAGE TANK

      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

      SUPPLIERS OF EXTRACTOR

      SUPPLIERS OF STEAM DISTILATION PLANT

      SUPPLIERS OF PUMPS

      SUPPLIERS OF DIGITAL WEIGHING SCALE

      SUPPLIERS OF OTHER MACHINERY


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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