Electronic Cigarettes & Gas Lighter Manufacturing (Capacity: 100000 Numbers/Day)

ELECTRONIC CIGARETTES & GAS LIGHTER MANUFACTURING

[EIRI/EDPR/4682] J.C.: 2899XL

INTRODUCTION

The electronic gas lighter uses a piezo-electric crystal. This crystal has a property to generate voltage when it is mechanically deformed. It generates high voltage across a spark gap which when in proximity to a gas would ignite it. Gas lighters are being used by cooking gas users. It is durable due to its performance and economical as compared to the mechanical and electrical lighters. It does not require battery for its operation. It is safer, economical, reliable and quick in action. It requires virtually no maintenance.

Cigarette lighters of the type using liquified gas such as butane for fuel, and more particularly to a lighter which may be thrown away after the, initial supply of fuel has been exhausted. The usual means of refilling a gas cigarette lighter is by use of a separate disposable tank or by what is called a refill system whereby liquified gas from a large supply container is allowed to flow into a reservoir contained within the lighter. Lighters of these types are relatively expensive since they must be made of exceptionally durable material since they are expected to work for years.

As a result, the cost of the material going into such lighters is quite high. Attempts have been made heretofore to provide disposible non-refillable lighters of the gas type. However, as far as it is known, none of the so-called disposable lighters have been successful. The global cigarette lighter market was worth US$ 6 Billion in 2018. The report further anticipates the market to cross US$ 8 Billion by 2024, at a projected CAGR of 2.7% over the forecast period.

COST ESTIMATION

Plant Capacity            100000 Nos/Day

Land & Building (2500 sq.mt.)    Rs. 1.54 Cr

Plant & Machinery                    Rs. 2.29 Cr

Working Capital for 3 Months    Rs. 15.98 Cr

Total Capital Investment          Rs. 20.11 Cr

Rate of Return                          71%

Break Even Point                      23%

CONTENTS

INTRODUCTION

INVENTION OF THE LIGHTER

TYPE OF LIGHTER

TYPES OF LIGHTERS

1. PLASTIC SPARKWHEEL LIGHTERS

2. PIEZO SPARK IGNITION LIGHTERS

4. BUTANE TORCH LIGHTERS

5. ELECTRIC COIL LIGHTER

6. ELECTRIC ARC LIGHTER (PLASMA LIGHTERS)

7. PERMANENT MATCH

8. CANDLE LIGHTERS

9. PIPE LIGHTERS

USES AND APPLICATIONS LIGHTERS

B.I.S. SPECIFICATION

MANUFACTURING PROCESS FLOW CHART

MANUFACTURING PROCESS

QUALITY CONTROL

RAW MATERIALS

RAW MATERIALS & COMPONENTS

CIGARATTE LIGHTER

GAS LIGHTER

DESIGN

MARKET POSITION

PRODUCT TYPE INSIGHTS

MATERIAL TYPE INSIGHTS

DISTRIBUTION CHANNELS INSIGHTS

THE GLOBAL PLAYERS

INDIAN MANUFACTURING INDUSTRY

MARKET SIZE

INVESTMENT

GOVERNMENT INITIATIVES

ROAD AHEAD

MACHINERY AND EQUIPMENTS

PLUG IN AUTOMATIC INJECTION MOLDING MACHINE

PRODUCT ATTRIBUTES

FULL-AUTO FINISHED PRODUCT INSPECTION MACHINE

PROCESS DESCRIPTION

PRECAUTIONS

1. THE WORKING STABILITY IS VERY HIGH

2. IT IS VERY ACCURATE TO SCREEN ALL KINDS OF DEFECTS

3. AUTOMATIC DETECTION IS VERY EASY

AUTOMATIC LABELING MACHINE FOR LIGHTER

PILLAR/VERTICAL DRILL MACHINE

PILLAR DRILL MACHINES

GRINDING MACHINE

CUT OFF SAW MACHINE

MANUFACTURERS/SUPPLIERS

LIST OF GAS LIGHTER & KITCHENWARE MANUFACTURE IN INDIA

PLANT AND MACHINERY MANUFACTURERS

MIG WELDING WIRE ELECTRODE

WEIGHING MACHINES

PACKAGING MACHINE

SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)

SUPPLIERS OF PLANT AND EQUIPMENTS

PLASTIC GRANUALS/RESIN MANUFACTURERS

RAW MATERIAL SUPPLIERS

LAB EQUIPMEMTS MANUFACTURERE/SUPPLIERS

DG SET MANUFACTURERE/SUPPLIERS

REGULATIONS AND POLICIES

STATUTORY AND COMMERCIAL LAWS

THE COMPANIES ACT, 2013 (TO THE EXTENT NOTIFIED)

COMPETITION ACT, 2002

INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951

ELECTRICITY ACT, 2003

THE LEGAL METROLOGY ACT 2009

THE INDIAN BOILERS ACT, 1923

LAWS RELATING TO LABOUR AND EMPLOYMENT

THE FACTORIES ACT, 1948

THE MINIMUM WAGES ACT, 1948

PAYMENT OF WAGES ACT, 1936

THE PAYMENT OF GRATUITY ACT, 1972

PAYMENT OF BONUS ACT, 1965

THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970

THE EQUAL REMUNERATION ACT, 1976 ("EQUAL REMUNERATION ACT") AND EQUAL REMUNERATION RULES, 1976

CHILD LABOUR (PROHIBITION AND REGULATION) ACT, 1986

THE MATERNITY BENEFIT ACT, 1961("MATERNITY ACT")

THE SEXUAL HARASSMENT OF WOMEN AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013

THE INDUSTRIAL DISPUTES ACT, 1947

INTER STATE MIGRANT WORKERS (REGULATION OF EMPLOYMENT AND CONDITIONS OF SERVICE) ACT, 1979;

INDUSTRIAL EMPLOYMENT (STANDING ORDERS) ACT, 1946

APPRENTICES ACT, 1961

ENVIRONMENTAL LAWS

WATER (PREVENTION AND CONTROL OF POLLUTION) CESS ACT, 1977, AS AMENDED (THE “WATER CESS ACT”)

THE NOISE POLLUTION (REGULATION & CONTROL) RULES 2000 (“NOISE REGULATION RULES”)

TAX LAWS

THE INCOME TAX ACT, 1961

THE GOODS AND SERVICES TAX ACT, 2017

INTELLECTUAL PROPERTY LAWS

THE TRADEMARKS ACT, 1999

THE DESIGNS ACT, 2000

FOREIGN INVESTMENT REGULATIONS

OTHER LAWS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

WASTE MINIMIZATION IN PRODUCTION

SWOT ANALYSIS

STRENGTHS

WEAKNESSES

OPPORTUNITIES

THREATS

ORGANIZATION CHART

UTILITIES

POWER

WORKING

TOTAL MANPOWER AND PAYROLL

UTILITIES

PLANT LAYOUT

ADDRESSES OF FINANCIAL INSTITUTIONS

LIST OF DOCUMENTS REQUIRED TO GET FOR LICENSES

DOCUMENTS:

OTHER LICENSES REQUIRED FOR THE SETUP:

POLLUTION CONTROL

ENERGY CONSERVATION

PROJECT IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)