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    Ferric Pyrophosphate Insoluble White Powder (10 MT/Day)

    Ferric Pyrophosphate Insoluble White Powder (10 MT/Day)
    Ferric Pyrophosphate Insoluble White Powder (10 MT/Day)
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      FERRIC PYROPHOSPHATE INSOLUBLE WHITE POWDER

      [EIRI/EDPR/4601] J.C.: 2818XL


      INTRODUCTION

      Iron Pyrophosphate or Ferric pyrophosphate is a water-insoluble Fe compound used to fortify infant cereals and chocolate-drink powders as it causes no organoleptic changes to the food vehicle.

      Ferric Pyrophosphate FCC Food Grade

      Iron Pyrophosphate

      Fe4 (P2O7)3• xH2O Formula wt, anhydrous 745.22

      CAS: [10058-44-3]

      DESCRIPTION: Ferric Pyrophosphate occurs as a tan or yellow-white powder. It is insoluble in water, but is soluble in mineral acids.

      Function: Nutrient

      Micronutrient deficiencies (MNDs) have a significant effect on global health, impacting approximately 2 billion people worldwide. Pregnant women and young children are among the highest risk group for micronutrient deficiencies and the health consequences are dire. MNDs are most extensive in developing countries, since tuber diets (rice, corn, wheat, potato, and cassava) and refined cereal grain lack in critical nutrients: iodine, iron, folic acid and zinc. In wealthier countries, dietary diversification is more achievable with greater access to micronutrient rich foods (fruits, vegetables, meat, fish, poultry, eggs, milk and dairy products). Two of the most widespread MNDs are iron and iodine deficiencies. Other common deficiencies include folate (vitamin B9), vitamin B12 and zinc deficiencies. Micronutrient malnutrition (MNM), or Hidden Hunger, not only affects large populations, but also is a risk factor for many diseases, leading to high rates of morbidity and mortality. 


      COST ESTIMATION

      Plant Capacity            10 MT/Day  

      Land & Building (2000 sq.mt.)    Rs. 2.73 Cr    

      Plant & Machinery                    Rs. 1.80 Cr 

      Working Capital for 1 Month    Rs. 3.73 Cr 

      Total Capital Investment          Rs. 8.55 Cr 

      Rate of Return                          39%

      Break Even Point                      42%


      CONTENTS

      INTRODUCTION

      FERRIC PYROPHOSPHATE FCC FOOD GRADE

      IRON DEFICIENCY

      IODINE DEFICIENCY

      ZINC DEFICIENCY

      VITAMIN B9 DEFICIENCY

      VITAMIN B12 DEFICIENCY

      CYCLICAL IMPACT OF MNDS

      FOOD FORTIFICATION IRON SOURCES

      FERROUS SULFATE

      FERROUS FUMARATE

      FERRIC PYROPHOSPHATE

      TABLE: COMMON IRON FORTIFICANTS (ADAPTED FROM WORLD HEALTH ORGANIZATION)

      INCREASING BIOAVAILABILITY OF FERRIC PYROPHOSPHATE

      ADDITION OF ASCORBIC ACID

      ADDITION OF CITRIC ACID AND TRISODIUM CITRATE

      REQUIREMENT OF FERRIC PYROPHOSPHATE

      MATERIAL SAFETY DATA SHEET OF FERRIC PYROPHOSPHATE

      SECTION 1: CHEMICAL PRODUCT AND IDENTIFICATION

      SECTION 2: HAZARDS IDENTIFICATION

      SECTION 3: COMPOSITION AND INFORMATION ON INGREDIENTS

      SECTION 4: FIRST AID MEASURES

      SECTION 5: FIRE AND EXPLOSION DATA

      SECTION 6: ACCIDENTAL RELEASE MEASURES

      SECTION 7: HANDLING AND STORAGE

      SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION

      SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES

      SECTION 10: STABILITY AND REACTIVITY DATA

      SECTION 11: TOXICOLOGICAL INFORMATION

      SECTION 12: ECOLOGICAL INFORMATION

      SECTION 13: DISPOSAL CONSIDERATIONS

      SECTION 14: TRANSPORT INFORMATION

      SECTION 15: OTHER REGULATORY INFORMATION

      IRON PREMIX FORMULATIONS

      DOUGH PREPARATION

      EXTRUSION AGGLOMERATION

      FIGURE: LA MONFERRINA P12 PASTA EXTRUDER, DIES AND SCREW, ADAPTED FROM

      PROCESSING: CUTTING AND SIEVING

      FIGURE: FERRIC PYROPHOSPHATE NOODLES (LEFT), BARATZA ENCORE COFFEE GRINDER (MIDDLE), CANADIAN STANDARD SIEVES

      COLOUR-MASKING

      PAN COATING

      FIGURE: PAN COATING APPARATUS SET-UP (LEFT), ALDRICH FLASK-TYPE SPRAYER (RIGHT)

      FIGURE: PROCESS FOR PREMIX FORMULATION

      FORTIFIED SALT FORMULATION

      IODIZED SALT PRODUCTION

      FIGURE: IODIZED SALT MIXING IN THE RIBBON BLENDER (LEFT), SPRAY BOTTLE (RIGHT)

      DOUBLE FORTIFIED SALT PRODUCTION

      FIGURE: PROCESS FOR MAKING DOUBLE FORTIFIED SALT

      MULTIPLE FORTIFIED SALT PRODUCTIONS

      FIGURE: PROCESS FOR MAKING MULTIPLE FORTIFIED SALT

      FORMULATION 1: FERRIC PYROPHOSPHATE (FEPP) WITH CITRIC ACID (CA), AND TRISODIUM CITRATE (TSC) EXTRUSION DOUGH COMPOSITIONS

      FORMULATION 2: FERRIC PYROPHOSPHATE (FEPP) WITH CITRIC ACID (CA), SODIUM PYROPHOSPHATE (NAPP) EXTRUSION DOUGH COMPOSITIONS

      FORMULATION 3: FERRIC PYROPHOSPHATE (FEPP) WITH CITRIC ACID (CA), AND TRISODIUM CITRATE (TSC) (REDUCED ADJUNCTS) EXTRUSION DOUGH COMPOSITIONS

      FORMULATION 4: FERRIC PYROPHOSPHATE (FEPP) WITH DISODIUM EDTA (NA2EDTA) EXTRUSION DOUGH COMPOSITIONS

      MARKET OVERVIEW OF FERRIC PYROPHOSPHATE

      FERRIC PYRO PHOSPHATE

      FERROUS PHOSPHATE

      FOOD AND BEVERAGE

      PHARMA

      ANIMAL FEED

      FERTILIZERS

      PAINT AND COATING

      THE GROWTH FACTORS OF THE IRON PHOSPHATE MARKET

      THE GROWTH FACTORS OF THE IRON PHOSPHATE MARKET ARE:

      GLOBAL IRON PHOSPHATE MARKET REPORT SEGMENTS:

      BRIEF OVERVIEW OF THE REGIONAL OUTLOOK OF THE IRON PHOSPHATE MARKET:

      PROCESS OF FERRIC PYROPHOSPHATE (INSOLUBLE WHITE POWDER) (FCC)

      PROCESS FLOW DIAGRAM

      MANUFACTURING PROCESS OF FERRIC PYROPHOSPHATE (FCC)

      MASS BALANCE

      PROCESS FLOW DIAGRAM

      PROCESS OF FERRIC PYROPHOSPHATE (FE-20-22%)

      BATCH-100 KGS

      PROCESS FLOW DIAGRAM

      PROCESS OF FERRIC PYROPHATE SOLUBLE

      MASS BALANCE

      ADDRESSES OF RAW MATERIAL SUPPLIERS

      ADDRESSES OF PLANT & MACHINERY SUPPLIERS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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