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    Gypsum Board (40 MT/Day)

    Gypsum Board (40 MT/Day)
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    GYPSUM BOARD

    [EIRI/EDPR/4524] J.C.: 2741XL


    The global gypsum board market size was estimated at USD 40.87 billion in 2019 and is expected to expand at a CAGR of 11.9% in terms of revenue, from 2020 to 2027. Growing demand from the residential construction sector coupled with increasing consumer spending on advanced construction materials is expected to drive the growth. Accelerating growth of construction industry across the major economies, such as China, India, Brazil, Mexico, South Africa, and Russia is expected to support the market growth. In addition, growing innovative construction applications of gypsum board are likely to provide growth opportunities.

    Pradhan Mantri Awas Yojana (PMAY) is an initiative in which affordable housing will be provided to the urban poor with a target of building 20 million affordable houses by 31 March 2022. Such initiative by governments towards economical and affordable housing is all set to stroke the gypsum board market with abundant demand.

    In the recent years, Gypsum Association member companies are producing specialty products for targeting industrial application segment. Some of the products are exterior gypsum sheathing, abuse-resistant and impact-resistant gypsum panels, mold and moisture resistant panels and, gypsum shaft liner. Due to such immense credibility along with easy and fast installation compared to the traditional plasters, gypsum boards are employed globally in various heavy operational facilities.


    COST ESTIMATION

    Plant Capacity            40 MT/Day  

    Land & Building (2765 sq.mt.)    Rs. 2.28 Cr    

    Plant & Machinery                    Rs. 3.05 Cr 

    Working Capital for 1 Month    Rs. 1.37 Cr 

    Total Capital Investment          Rs. 6.97 Cr 

    Rate of Return                          34%

    Break Even Point                      51%


    CONTENTS

    INTRODUCTION

    GYPSUM MATERIAL CHARACTERISTICS

    ABRASIVE

    DUST AND CLUMPS

    RAW MATERIAL DESCRIPTION 

    GYPSUM BOARD-A PART REPLACEMENT TO WOOD

    CHEMISTRY OF GYPSUM BOARD

    TYPES OF GYPSUM BOARD

    CONSTRUCTION MATERIAL

    DEFINITION AND CATEGORIES OF GYPSUM BOARD

    ADVANTAGES OF GYPSUM BOARD

    AREAS OF APPLICATIONS

    GYPSUM BOARD – STANDARDS & QUALITY CONTROL

    CHEMICAL COMPOSITION - GYPSUM

    PLANT & MACHINERY REQUIREMENTS

    MARKET OVERVIEW

    MANUFACTURING TECHNOLOGY FOR GYPSUM BOARD

    PROCESS FLOW DIAGRAM

    COMPARISON OF PRODUCTS/MANUFACTURING TECHNOLOGIES

    PRODUCT SPECIFICATION

    MACHINERY LIST

    SUPPLIERS OF RAW MATERIALS

    LIST OF GYPSUM BOARD DEALERS

    SUPPLIERS OF PLANT AND MACHINERY

    MACHINERY PHOTOGRAPHS

    RAW MATERIAL PHOTOGRAPHS

    PRODUCT PHOTOGRAPHS

    GENERATION AND MANAGEMENT OF WASTES

    ANTICIPATED ENVIRONMENTAL IMPACTS

    MITIGATION MEASURES (PROPOSED)

    HEALTH SAFETY & ENVIRONMENT

    SAFETY & OCCUPATIONAL MEASURE


    APPENDIX – A:

    01. PLANT ECONOMICS

    02. LAND & BUILDING

    03. PLANT AND MACHINERY

    04. OTHER FIXED ASSESTS

    05. FIXED CAPITAL

    06. RAW MATERIAL

    07. SALARY AND WAGES

    08. UTILITIES AND OVERHEADS

    09. TOTAL WORKING CAPITAL

    10. TOTAL CAPITAL INVESTMENT

    11. COST OF PRODUCTION

    12. TURN OVER/ANNUM

    13. BREAK EVEN POINT

    14. RESOURCES FOR FINANCE

    15. INSTALMENT PAYABLE IN 5 YEARS

    16. DEPRECIATION CHART FOR 5 YEARS

    17. PROFIT ANALYSIS FOR 5 YEARS

    18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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