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    Hydrated Lime from Limestone (Production Rate – 100 TPD)

    Hydrated Lime from Limestone (Production Rate – 100 TPD)
    Hydrated Lime from Limestone (Production Rate – 100 TPD)
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      HYDRATED LIME FROM LIMESTONE (PRODUCTION RATE – 100 TPD)

      [EIRI/EDPR/4587] J.C.: 2804US$


      The significant application of calcium hydroxide is as a flocculant in water and sewage treatment. It forms a fluffy charged solid that aids in the removal of smaller particles from water, resulting in a clearer product. This application is enabled by the low cost and low toxicity of calcium hydroxide. 

      It is also used in fresh-water treatment for raising the pH of the water so that pipes will not corrode where the base water is acidic, because it is self-regulating and does not raise the pH too much. 

      Another large application is in the paper industry, where it is an intermediate in the reaction in the production of sodium hydroxide. This conversion is part of the causticizing step for making pulp. Calcium hydroxide is typically added to a bundle of areca nut and betel leaf to keep the alkaloid stimulants chemically available to enter the bloodstream via sublingual absorption.


      COST ESTIMATION

      Plant Capacity            100 MT/Day  

      Land & Building (6880 sq.mt.)    US$ 7.66 Lac    

      Plant & Machinery                    US$ 5.33 Lac

      Working Capital for 6 Months    US$ 10.44 Lac 

      Total Capital Investment          US$ 24.00 Lac 

      Rate of Return                          20%

      Break Even Point                      61%


      CONTENTS

      INTRODUCTION

      USE/APPLICATION/ADVANTAGES

      PROPERTIES/TYPICAL SPECIFICATIONS 

      ASTM TESTING METHODS 

      MARKET OVERVIEW

      RAW MATERIALS

      FORMULATION

      CHEMISTRY OF FORMULATION PROCESS

      PROCESS STEPS - HYDRATED LIME PRODUCTION

      CRITICAL PROCESS CONDITION/REQUIREMENTS

      ENGINEERING DESIGN CONSIDERATIONS

      WASTE GENERATION & MANAGEMENT/GREEN BELT

      SEWAGE AND WASTE WATER EFFLUENT 

      UTILITIES PER MONTH (ESTIMATED)

      PLANT & MACHINERY BROADLY USED FOR THE PROCESS

      PLANT & MACHINERY SUPPLIER/TURNKEY CONSULTANTS 

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      PRELIMINARY LAYOUT

      HEALTH SAFETY & ENVIRONMENT

      ANTICIPATED ENVIRONMENTAL IMPACTS 

      MITIGATION MEASURES (PROPOSED)

      SAFETY & ENVIRONMENT MANAGEMENT PLAN

      SAFETY & OCCUPATIONAL MEASURE 

      PROJECT IMPLEMENTATION MANAGEMENT

      PROPOSED IMPLEMENTATION SCHEDULE

      PROJECT FINANCIALS

      CONCLUSIONS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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      Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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