lauryl alcohol ethoxylate and tridecyl alcohol ethoxylate (10 Tons Per Day)

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LAURYL ALCOHOL ETHOXYLATE AND TRIDECYL ALCOHOL ETHOXYLATE

[EIRI/EDPR/4543] J.C.: 2760INR, 2760US$

INTRODUCTION

Lauryl Alcohol Ethoxylate are a special class of non-ionic surfactants. It is manufactured by mixing ethylene oxide with fatty alcohols which have alkayl carbon atoms. They have about 12 to 14 lauryl alcohols atoms and are commercially designated by the name LAE.

Alcohol ethoxylates (AE) are nonionic surfactants that have been used in significant amounts in industrial products.

Alcohol ethoxylates are the largest volume nonionic surfactants produced, with ethoxylates based on high linearity primary alcohols the predominant type. Household laundry detergents ae the largest single end use for AE. Linear primary AE are the preferred nonionic surfactants for this use due to their rapid biodegradability. Linear primary AE, along with other AE, also find many smaller volume and more specialized uses in household cleaners, institutional and industrial cleaners, cosmetics, agriculture, and in textile, paper, oil and other process industries.

The rapid growth in usage of AE in household laundry products over the past 20 years has been driven by trends to low and no phosphate formulations, more manmade fibers in the wash load, and cooler washing temperatures. Alcohol ethoxylates are less sensitive to water hardness than competing materials. They are also particularly effective at removing oily soils and are relatively low foamers. Alcohol ethoxylates are used in powdered and particularly in liquid laundry detergents which now account for 35-40% of the U.S. market.

COST ESTIMATION

Plant Capacity 10 Ton/Day

Land & Building (2000 sq.mt.) Rs. 2.75 Cr

Plant & Machinery Rs. 95 Lac

Working Capital for 1 Month Rs. 2.90 Cr

Total Capital Investment Rs. 6.76 Cr

Rate of Return 58%

Break Even Point 35%

CONTENTS

INTRODUCTION

PROPERTIES OF LAURYL ALCOHOL ETHOXYLATE

CHARACTERISTICS OF LAURYL ALCOHOL ETHOXYLATE

USES AND APPLICATION OF LAURYL ALCOHOL ETHOXYLATE

USES AND APPLICATION OF TRIDECYL ALCOHOL ETHOXYLATE

FATTY ALCOHOL ETHOXYLATE SPECIFICATION

PROCESSES OF ETHOXYLATION

ETHOXYLATION OF ALCOHOL

SYNTHETIC ALCOHOL ETHOXYLATE:

MARKET OVERVIEW OF ALCOHOL ETHOXYLATE

RECENT ACHIEVEMENTS

CURRENT SCENARIO OF ALCOHOL ETHOXYLATE

THE GLOBAL ALCOHOL ETHOXYLATES MARKET IS SEGMENTED

CHEMISTRY AND MANUFACTURE OF ALCOHOL ETHOXYLATE

FORMULATION

LAURYL ALCOHOL 2 ETHOXYLATE

LAURYL ALCOHOL 6 ETHOXYLATE

LAURYL ALCOHOL 12 ETHOXYLATE

LAURYL ALCOHOL 20 ETHOXYLATE

LAURYL ALCOHOL 5 ETHOXYLATE

TRIDECYL ALCOHOL 12 ETHOXYLATE

MANUFACTURING PROCESS

PROCESS FLOW DIAGRAM

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

ADDRESSES OF RAW MATERIAL SUPPLIERS

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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