LV Electrical Panels Manufacturing Unit (11 Panels Per Day)

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LV ELECTRICAL PANELS MANUFACTURING UNIT

[EIRI/EDPR/4680] J.C.: 2897XL

INTRODUCTION

LT Control Panels or Low-Tension Panels are accountable for distributing power. They are widely known as power distributing units, which are engineered to receive power from a transformer to distribute it to other heavy load machinery as well as distribution boards. These low voltage Panels are rated for three or four-wire systems for 430 V, 3-Phase, 50Hz. This freestanding unit is floor mounted, enclosed, and extensible. They are highly efficient in providing electricity to both internal and external industrial applications. The Distribution Panels are customized as per the requirements of the customers based upon their usage, capacity, and specifications of their machinery.

An enclosure that contains different type of switchgears, control and power units to perform the desired operation is called electrical panel.

The Electrical panel refers to a large single panel, assembly of panels, a structural frame or assembly of structural frames, on which buses, switches, and protective and other control devices may be mounted. The mounting may be done on the face, the back side, or both.

The main role of the electrical panel is to allow the incoming electric power to be divided into smaller independent circuits according to their current requirements. The circuit breakers as well as over current protection devices for each of the sections are selected according to the load current.

Once the currents are divided, they are then distributed according to the load i.e. lighting loads, sockets etc. Some switchboards such as those used in residential apartments have an option of metering to see the amount of power used by individual circuits.

COST ESTIMATION

Plant Capacity 11 Panel/Day

Land & Building (2500 sq.mt.) Rs. 1.25 Cr

Plant & Machinery Rs. 2.07 Cr

Working Capital for 1 Month Rs. 2.27 Cr

Total Capital Investment Rs. 5.92 Cr

Rate of Return 138%

Break Even Point 7%

CONTENTS

INTRODUCTION

MAJOR COMPONENTS OF ELECTRICAL PANEL

MAIN PATRS OF ELECTRICAL PANNEL

(1) PANELS OR FRAMES

(A) DEAD FRONT AND TRIM

(B) FILLER PLATES

(2) BUS BAR

(3) POWER COMPONENTS

(A) CIRCUIT BREAKER

(B) FUSED DISCONNECT

(D) FVNR STARTER

(E) FVR STARTER

(F) SOFT STARTER

(G) VARIABLE FREQUENCY DRIVE (VFD)

(4) CONTROL COMPONENT

(A) CONTROL RELAYS

(B) TIMING RELAYS

(5) ELECTRICAL OPERATOR DEVICES

(A) PILOT DEVICES

(B) DIGITAL METERS

TYPES OF CONTROL PANELS

USES AND APPLICATIONS

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS OF ELECTRICAL PANEL

1. CUTTING

2. FORMING

BENDING

FLANGING

CRIMPING

3. JOINING

4. FINISHING

POWDER COATING PROCESS

THERE ARE TWO MAIN TYPES OF POWDER AVAILABLE TO THE SURFACE FINISHER:

THE POWDER COATING SYSTEM

A BATCH POWDER COATING SYSTEM:

A CONVEYORIZED POWDER COATING SYSTEM:

COMPONENTS OF POWDER COATING SYSTEM

PRETREATMENT SYSTEM

POWDER SPRAY SYSTEM

POWDER COATING BOOTH WITH RECOVERY SYSTEM –

MAIN STEPS

FINAL ASSEMBLY

I. ASSEMBLY OF PANELS:

II. BUSBAR:

III. COMPONENT FITTING:

WIRING, TERMINALS AND HARDWARE:

(1) BUILDING A CONTROL PANEL ASSEMBLY STARTS WITH

THE FOLLOWING STEPS:

(2) FOR EACH WIRE, THE ASSEMBLER GOES THROUGH

THE FOLLOWING STEPS:

TESTING

IN-HOUSE TESTING:

SHIPPING

MARKET POSITION

FOCUS ON ELECTRICAL AND CONTROL PANEL INDUSTRY

GROWTH DRIVERS

KEY ELECTRICAL MANUFACTURING PLANTS ACROSS INDIA

MAIN COST DRIVERS COMPONENTS FOR CONTROL PANELS

SWOT ANALYSIS OF CONTROL PANEL SECTOR

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