Metal Beam Crash Barrier-W Beam, Thrie Beam & Crash Tested Manufacturing Plant (Cap: 198 MT/Day)

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METAL BEAM CRASH BARRIER-W BEAM, THRIE BEAM & CRASH TESTED MANUFACTURING PLANT

[EIRI/EDPR/4536] J.C.: 2753XL

INTRODUCTION

Crash barriers are designed to withstand the impact of vehicles of certain weights at certain angle while traveling at the specified speed. They are expected to guide the vehicle back on the road while keeping the level of damage to vehicle as well as to the barriers within acceptable limits. Ideally a crash barrier should present a continuous smooth face to an impacting vehicle, so that the vehicle is redirected, without overturning, to a course that is nearly parallel to the barrier face and with a lateral deceleration, which is tolerable to the motorist. To achieve these aims the vehicle must be redirected without rotation about both its horizontal or vertical axis (that is, without ‘spinning out’ or overturning), and the rate of lateral deceleration must be such as to cause the minimum risk of injury to the passengers.

Crash barriers of appropriate type are installed at accident prone locations especially at locations like valley sides of hilly roads, high embankments, sharp/blind curves etc. These are very useful in absorbing impact energy of the hitting vehicles and reducing the severity of the accidents. Various important considerations that go into the safety barriers are, they should contain the impacting vehicles and redirect them without allowing the crash barriers penetrating in to the vehicles or allowing the vehicles to volt over the crash barriers. To reduce the severity of the accident, the vehicle should remain upright after the impact. When the vehicle hits the crash barrier, it should not deflect for a distance more than the space available for the deflection. The crash barriers should have height & length above the minimum required height & length so that the crash barrier is able to withstand the impact of the vehicle without the entire crash barrier getting thrown off.

COST ESTIMATION

Plant Capacity 198 MT/Day

Land & Building (6500 sq.mt.) Rs. 7.36 Cr

Plant & Machinery Rs. 2.24 Cr

Working Capital for 2 Months Rs. 16.71 Cr

Total Capital Investment Rs. 26.74 Cr

Rate of Return 38%

Break Even Point 31%

CONTENTS

INTRODUCTION

THE OTHER FUNCTIONS OF THE CRASH BARRIER ARE AS FOLLOW:

TYPES OF CRASH BARRIERS

1. W-BEAM TYPE CRASH BARRIER

THIS W-TYPE CRASH BARRIER IS FURTHER CLASSIFIED AS PER BELOW:-

2. THRIE BEAM TYPE CRASH BARRIER

USES AND APPLICATION OF CRASH BARRIER

5. ENHANCING SAFETY ON THE ROADS:

6. HELP IN MINIMIZING THE IMPACT OF COLLISIONS:

7. NEED VERY LESS MAINTENANCE:

8. HIGH VISIBILITY:

9. STRONG AND DURABLE:

B.I.S. SPECIFICATION

PROCESS FLOW CHART

PRODUCTION PROCESS

1. PROCUREMENT OF RAW MATERIAL

2. DECOILING

3. SHEET STRAIGHTENING (LEVELLER)

4. SHEARING

5. SEGREGATION OF SHEET

6. PUNCHING

7. ROLL FORMING

8. CUTTING PRESS

9. DIMENSIONAL CHECKING

10. GALVANIZATION

11. FINAL CHECKING

12. DISPATCH TO SITE

MARKET POSITION

SOME KEY PLAYERS ARE:

GROWTH FACTORS:

SUPPLIER OF CRASH BARRIER

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF M.S SHEET

SUPPLIERS OF M.S NUTS AND BOLTS

SUPPLIER OF PLANT & MACHINERY

SUPPLIERS OF UNCOILING MACHINE

SUPPLIERS OF SHEET LEVELING MACHINE

SUPPLIERS OF PUNCHING PRESS

SUPPLIERS OF POWER PRESS

SUPPLIERS OF SHEARING MACHINE

SUPPLIERS OF ROLLING MACHINE

SUPPLIERS OF FLYPRESS

SUPPLIERS OF BENDING MACHINE

SUPPLIERS OF MECHANICAL PRESS

SUPPLIERS OF COLD ROLL FORMING MACHINE

SUPPLIERS OF MEASURING AND TESTING INSTRUMENTS

SUPPLIERS OF PRECISION MEASURING TOOLS

SUPPLIERS OF NDT INSPECTION EQUIPMENT

SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

SUPPLIERS OF DG SETS

SUPPLIERS OF EOT CRANES

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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