Mono Crystalline PV Solar Panel (Cap: 6660 Nos/Year)

MONO CRYSTALLINE PV SOLAR PANEL (CAP: 6660 NOS/YEAR)

[EIRI/EDPR/4482] J.C.: 2697XL

The power generated by a single cell is small and therefore several cells are interconnected in series/parallel combination to get the required voltage and current. When a number of solar cells are connected in series to get a specific voltage the unit so formed is called as Solar Module. Charging batteries is the primary use of SPV module. Therefore normally 36/60/72/144 cells are joined in series to form a standard module, which is capable of charging 12/24/36 volts battery

COST ESTIMATION

Plant Capacity            22.2 Nos/Day  

Land & Building (500 sq.mt.)  Rs. 46.20 Lac    

Plant & Machinery                  Rs. 42.50 Lac 

Working Capital for 2 Months Rs. 1.02 Cr 

Total Capital Investment          Rs. 2.09 Cr 

Rate of Return                          23%

Break Even Point                    66%

CONTENTS

INTRODUCTION

CONSTRUCTION OF PV MODULE

THE 6 MAIN COMPONENTS OF A SOLAR PANEL

PV CELLS

A MONOCRYSTALLINE SOLAR CELL

GLASS

FRAME

EVA FILM

BACKSHEET

JUNCTION BOX

BYPASS DIODES

NUMBER OF CELLS IN MODULE

SOLAR PV MODULE SPECIFICATION

(A) MECHANICAL SPECIFICATION

(B) ELECTRICAL SPECIFICATION

DESIGN IMPLICATION:

TYPES OF SOLAR PV MODULE

CRYSTALLINE SILICON PV MODULE

(I) SINGLE CRYSTALINE (MONO-CRYSTALLINE)

CONSTRUCTION

TECHNICAL SPECIFICATION

ADVANTAGES OF MONOCRYSTALLINE PV MODULE

DISADVANTAGES

APPLICATIONS OF MONOCRYSTALLINE SOLAR PANELS

(II) POLY-CRYSTALLINE (MULTI CRYSTALLINE)

CONSTRUCTION

ADVANTAGES OF POLYCRYSTALLINE PV MODULE

DISADVANTAGES OF POLYCRYSTALLINE SOLAR PANELS

APPLICATIONS OF PHOTOVOLTAIC SOLAR PANELS

ADVANTAGES OF PV PANEL

DISADVANTAGES OF PV PANEL

USES AND APPLICATION OF PV POWER PLANT

APPLICATIONS OF MONOCRYSTALLINE SOLAR PANELS

APPLICATIONS OF POLYCRYSTALLINE SOLAR PANELS

AGRICULTURE

INDUSTRY, TELECOMMUNICATIONS & PUBLIC SERVICES

HEALTH

RESIDENTIAL

B.I.S. SPECIFICATION

PROCESS FLOW CHART FOR SOLAR PANEL

FABRICATION PROCESS OF MONOCRYSTALLINE SOLAR PV MODULE

A. SOLAR CELL

B. EVA (ETHYLENE VINYL ACETATE)

ENCAPSULANT’S (EVA) REQUIREMENTS:

C. BACK SHEET

REQUIREMENTS OF REAR SURFACE:

D. GLASS

REQUIREMENTS:-

E. JUNCTION BOX WITH BYPASS DIODES AND CONNECTING CABLES JUNCTION

F. CONNECTING RIBBON TWO TYPES OF CONNECTING RIBBON ARE

G. SILICONE SEALANT

SEALANT

H. SHORT & LONG FRAMES (BACKBONE OF THE MODULE STRUCTURE)

PLANT AND MACHINERY

(FOR FULLY AUTOMATED PLANTS)

(1) CELL TESTER

(2) TABBING & STRINGING MACHINE

(3) LAYUP MACHINE

(4) MODULE LAMINATOR

(5) MODULE TESTER

(6) LASER INSPECTION MACHINE

INDIAN MARKET OVERVIEW

SOME OF THE MAJOR IMPROVEMENTS ARE:

GREEN IRRIGATION TRAJECTORY

INTEGRATING SMALL, MARGINAL FARMERS

GLOBAL MARKET OVERVIEW

TECHNOLOGY INSIGHTS

APPLICATION INSIGHTS

ROOFTOP SOLAR PHOTOVOLTAIC (PV) MARKET SIZE

GLOBAL MARKET POSITION

INTRODUCTION

NEW US ELECTRICITY-GENERATING CAPACITY ADDITIONS, 2010-H1 2021

SUPPLY CHAIN CONSTRAINTS LEAD TO PRICE INCREASES FOR EVERY

SOLAR SEGMENT

US SOLAR SYSTEM PRICING BY QUARTER, 2015-H1 2021

WRO AND POSSIBLE TRADE ACTIONS PRESENT POTENTIAL

DOWNSIDE RISKS

FEDERAL ACTION ON SOLAR POLICY RIDES ON THE BUDGET

RECONCILIATION BILL

STATE SOLAR PV INSTALLATION RANKINGS, H1 2021

RESIDENTIAL INSTALLATIONS AND FORECAST, 2015-2026

COMMERCIAL SOLAR INSTALLATIONS AND FORECAST, 2015-2026

COMMUNITY SOLAR INSTALLATIONS AND FORECAST, 2015-2026

UTILITY PV INSTALLATIONS AND FORECAST, 2015-2026

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE

SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SUPPLIERS OF MONOCRYSTALINE PV SOLAR PV PANEL

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF SOLAR CELL

SUPPLIERS OF EVA ENCAPSULATE

SUPPLIERS OF TEMPERED GLASS

SUPPLIERS OF ALUMINIUM FRAMER

SUPPLIERS OF JUNCTION BOXES

SUPPLIERS OF SILICON GEL

SUPPLIERS OF THERMO PLASTIC BACK SHEET

SUPPLIERS OF COMPELETE PRODUCTION PLANT FOR PV PANNEL

SUPPLIERS OF POWER TRANSFORMER

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)