Peanut Products Plant (Peanut Oil, Peanut Deoiled Cake and Peanut Butter)

PEANUT PRODUCTS PLANT (PEANUT OIL, PEANUT DEOILED CAKE AND PEANUT BUTTER)

[EIRI/EDPR/4398] J.C.: 2596XL

INTRODUCTION

Rising awareness among consumers about the deteriorative effects of unhealthy, chemical-based products on the health is pushing them to opt for natural and organic products. Peanut oil is considered to be one of the healthiest cooking oils, as it is free from trans-fats and contains high levels of vitamin E and unsaturated 'good fats', which help control cholesterol and enhance heart health. This is one of the major reasons for health-conscious consumers to prefer peanut oil over other plant-based oils. Increasing concerns for the environment is also a factor contributing to increased preference for premium organic products such as peanut oil.

The peanut is a species in the family Fabaceae (commonly known as the bean, pea or legume family). Peanut Oil, also known as, Groundnut oil or arachis oil is a mild tasting vegetable oil derived from peanuts. Groundnut oil is a kind of light yellow transparent edible oil with clear color and lecture, pleasant fragrance and good taste, is relatively easy to digest.

Peanut oil contains more than 80% unsaturated fatty acids (including 41.2%oleic acid and 37.6%linoleic acid). It also contains 19.9% of palmitic acid, stearic acid, arachidic acid and other unsaturated fatty acids. The fatty acid composition of peanut oil is relatively good, therefore it is easy for human bodies to digest and absorb. 

The peanut is an annual herbaceous plant growing 30 to 50 cm (1.0 to 1.6 ft.) tall. The leaves are opposite, pinnate with flour leaflets (two opposite pairs; no terminal leaflet) each leaflet is 1 to 7 cm (% to 2% in) long and 1to 3 cm (% to 1 inch) across. Peanuts have high oil content (45% - 52%) compared too many other oil seed crops.

Peanut plants continue to produce flowers when pods are developing; therefore even when they are ready for harvest, some pods are immature. In order to maximize yield, the timing of harvest is important. If it is too early, too many pods will be unripe; if too late, the pods will snap off at the stalk, and will remain in the soil. For harvesting, the entire plant, including most of the roots, is removed from the soil. The pods are covered with a network of raised veins and are constricted between seeds.

COST ESTIMATION

Plant Capacity            91 MT/Day

Land & Building (5250 sq.mt.)    Rs. 4.97 Cr

Plant & Machinery                    Rs. 5.18 Cr

Working Capital for 0.25 Month    Rs. 4.48 Cr

Total Capital Investment          Rs. 14.97 Cr

Rate of Return                          70%

Break Even Point                      38%

CONTENTS

INTRODUCTION

USES/APPLICATIONS

HEALTH BENEFITS OF PEANUTS

HEART HEALTH

WEIGHT LOSS

LONGER LIFE SPAN

LOWER DIABETES RISK

CANCER PREVENTION

NUTRITION

A ¼ CUP SERVING OF RAW PEANUTS CONTAINS:

MARKET OVERVIEW

PEANUT OIL

INCREASING AWARENESS OF PEANUT OIL BENEFITS IN SKINCARE PRODUCTS

ASIA-PACIFIC HOLDS THE LARGEST MARKET SHARE

COMPETITIVE LANDSCAPE

MAJOR PLAYERS

PEANUT DEOILED CAKE

OIL CAKE MARKET: TRENDS & DEMANDS

OIL CAKE MARKET: KEY SEGMENTS

OIL CAKE MARKET: REGIONAL OUTLOOK

PEANUT BUTTER

GLOBAL PEANUT BUTTER MARKET SCOPE

PRODUCT TYPE

OTHERS

SOME OF THE MAJOR PLAYERS OPERATING IN THE PEANUT BUTTER MARKET ARE:

PROPERTIES/SPECIFICATIONS (TYPICAL)

PEANUT OIL

BIS SPECIFICATIONS

FSSAI SPECIFICATIONS

PEANUT DEOILED CAKE

BIS SPECIFICATIONS

FSSAI SPECIFICATIONS

PEANUT BUTTER

BIS SPECIFICATIONS:

FSSAI SPECIFICATIONS

FORMULATION

RAW MATERIALS

THE FOLLOWING RAW MATERIALS ARE REQUIRED FOR THE PRODUCTS

ALL THE RAW MATERIALS ARE AVAILABLE IN OPEN MARKET IN PAN INDIA

MANUFACTURING PROCESS STEPS

PEANUT OIL/PEANUT DEOILED CAKE

PROCESS FLOW

PEANUT BUTTER

PROCESS FLOW:

ENGINEERING DESIGN CONSIDERATIONS

SEWAGE AND WASTE WATER EFFLUENT

STP FLOW DIAGRAM (TYPICAL)

WASTE GENERATION & MANAGEMENT/GREEN BELT

GREEN BELT

WATER (ESTIMATED)

WASTE (ESTIMATED)

FLUE GAS (ESTIMATED)

PLANT/MACHINERY (BROADLY)

PLANT & MACHINERY

VIBRATORY PRE-CLEANER MACHINE

DECORTICATOR MACHINE

PEANUT OIL EXPELLER

OIL FILTER PRESS

BOTTLE FILLING MACHINE

ROASTING MACHINE

GRANULATOR

GRINDER

PEANUT BUTTER MIXER

FILLING MACHINE

SUPPLIERS OF PLANT & MACHINERIES/TURNKEY

VIBRATORY PRE- CLEANER MACHINE/DECORTICATOR MACHINE

OIL EXPELLER

FILTER PRESS

OIL FILLING MACHINE

TANK

SCREW CONVEYOR

PUMPS

ROASTER

GRANULATOR

GRINDER

FILLING MACHINE

BOILER

MATERIAL HANDLING EQUIPMENTS

LABORATORY EQUIPMENTS

POLLUTION CONTROL EQUIPMENTS

AIR COMPRESSORS

STORAGE TANKS

D.G. SETS

POWER TRANSFORMERS

WTP PLANTS

ELECTRICAL MEASURING INSTRUMENTS

UTILITIES PER MONTH (ESTIMATED)

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

PRELIMINARY LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)