pre engineered buildings

PRE ENGINEERED BUILDINGS

[CODE NO.4373]  

Pre-engineered building is a building enclosure system. It includes particular building structure along with wall cladding and roof. It is designed by pre-engineered building manufacturers according to the clients’ requirements by utilizing best-suited inventory of raw materials. Its structural systems consist of rigid frames, plate steel, roof beams, and columns. Its advantages include reduced construction time, single source responsibility, energy-efficient roofing & wall systems, architectural versatility, lower cost, quality control, low maintenance, large clear spans, and flexibility of expansion.

Pre Engineered Building (PEB) is the building which are engineered at a factory and assembled at site. Usually PEBs are steel structures. Built-up sections are fabricated at the factory to exact size, transported to site and assembled at site with bolted connections. This type of Structural Concept is generally used to build Industrial Buildings, Metro Stations, and Warehouses etc.

The adoptability of PEB in the place of Conventional Steel Building design concept resulted in many advantages, including economy & easier fabrication. These type of building structure can be finished internally to serve any functions that is actually help in low rise building design. Examples of Pre-Engineered Buildings are warehouses, Canopies, Factories, Bridges etc.

Pre-Engineered Steel Buildings use a combination of built-up sections, hot rolled sections and cold formed elements which provide the basic steel frame work with a choice of single skin sheeting with added insulation or insulated sandwich panels for roofing and wall cladding.  The concept is designed to provide a complete building envelope system which is air tight, energy efficient, optimum in weight and cost and, above all, designed to fit user requirement like a well fitted glove.

These Pre-Engineered Steel Buildings can be fitted with different structural accessories including mezzanine floors, canopies, interior partitions, crane systems etc.  The building is made water-tight by use of special mastic beads, filler strips and trims.  This is a very versatile building system and can be finished internally to serve any required function and accessorized externally to achieve attractive and distinctive architectural styles.  It is most suitable for any low-rise building and offers numerous benefits over conventional buildings.

Pre-engineered buildings are generally low rise buildings; however the maximum eave heights can go upto 25 to 30 metres.  Low rise buildings are ideal for offices, houses, showrooms, shop fronts etc.  The application of pre-engineered concept to low rise buildings is very economical and speedy.  Buildings can be constructed in less than half the normal time especially when complimented with other engineered sub-systems.

The most common and economical type of low-rise building is a building with ground floor and two intermediate floors plus roof. The roof of a low rise building may be flat or sloped. Intermediate floors of low rise buildings are made of mezzanine systems.  Single storeyed houses for living take minimum time for construction and can be built in any type of geographic location like extreme cold hilly areas, high rain prone areas, plain land, extreme hot climatic zones etc.

The global pre-engineered buildings market size was valued at $12,561.8 million in 2018, and is projected to reach $37,807.3 million by 2026, growing at a CAGR of 14.5% from 2019 to 2026. 

 It is intended to prepare a Feasibility Report to install 2400 TPA Pre Engineered Buildings (PEB) production facilities as a Green Field Project.

COST ESTIMATION

Plant Capacity                                   8 Ton/Day

Land & Building (5995 sq.mt.)  Rs. 5.39 Cr

Plant & Machinery                              Rs. 4.32 Cr

Working Capital for 1 Month            Rs. 1.66 Cr

Total Capital Investment                   Rs. 11.93 Cr

Rate of Return                                      25%

Break Even Point                                  62%

• • INTRODUCTION
• • VARIOUS SYSTEMS IN PEB
• • COMPONENTS OF PEB
• • ADVANTAGES/DISADVANTAGES
• • BENEFITS
• • USES/APPLICATIONS
• • BIS SPECIFICATIONS
• • MARKET OVERVIEW
• • MANUFACTURERS/SUPPLIERS OF PEB STRUCTURE
• • SUPPLIERS OF RAW MATERIALS
• • FABRICATION PROCESS/EQUIPMENTS/PROCESS FLOW
• • QUALITY CONTROL
• • SUPPLIERS OF PLANT AND MACHINERY
• • SEWAGE AND WASTE TREATMENT FACILITY
• • WASTE GENERATION & MANAGEMENT/GREEN BELT
• • PRELIMINARY LAYOUT
• • PRINCIPLES OF PLANT LAYOUT
• • ANTICIPATED ENVIRONMENTAL IMPACTS
• • MITIGATION MEASURES (PROPOSED)
• • HSE REQUIREMENT
• • POTENTIAL RISKS
• • PROPOSED IMPLEMENTATION SCHEDULE
• • PROJECT FINANCIALS
• • CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)