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    Quartz Powder (99%) Production Capacity – 100 TPH (1600 TPD)

    Quartz Powder (99%) Production Capacity – 100 TPH (1600 TPD)
    Quartz Powder (99%) Production Capacity – 100 TPH (1600 TPD)
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      QUARTZ POWDER (99%) PRODUCTION CAPACITY – 100 TPH (1600 TPD)

      [EIRI/EDPR/4502] J.C.: 2718XL

      Silica is the name given to a group of minerals composed of silicon and oxygen, the two most abundant elements in the earth's crust. Silica is found commonly in the crystalline state and rarely in an amorphous state. It is composed of one atom of silicon and two atoms of oxygen resulting in the chemical formula SiO2 Sand consists of small grains or particles of mineral and rock fragments. Although these grains may be of any mineral composition, the dominant component of sand is the mineral quartz, which is composed of silica (silicon dioxide). Other components may include aluminium, feldspar and iron-bearing minerals. Sand with particularly high silica levels that is used for purposes other than construction is referred to as silica sand or industrial sand.

      For a particular source of sand to be suitable for glassmaking, it must not only contain a very high proportion of silica but also should not contain more than strictly limited amounts of certain metallic elements. Silica sand is also normally required to be well-sorted, i.e. to have grains of an approximately uniform size. Most sources of sand used by the construction industry do not satisfy these requirements and are not, therefore, suitable for glassmaking.

      Industrial uses of silica sand depend on its purity and physical characteristics. Some of the more important physical properties are: grain size and distribution, grain shape, grain strength and refractoriness.

      Industrial sand is a term normally applied to high purity silica sand products with closely controlled sizing. It is a more precise product than common concrete and asphalt gravels. 

      Silica is the name given to a group of minerals composed solely of silicon and oxygen, the two most abundant elements in the earth’s crust. In spite of its simple chemical formula, SiO2, silica exists in many different shapes and crystalline structures. Found most commonly in the crystalline state, it also occurs in an amorphous form resulting from weathering or plankton fossilization.


      COST ESTIMATION

      Plant Capacity            1600 MT/Day  

      Land & Building (29,625 sq.mt.)    Rs. 34.83 Cr    

      Plant & Machinery                    Rs. 27.39 Cr 

      Working Capital for 0.5 Months    Rs. 5.60 Cr 

      Total Capital Investment          Rs. 68.89 Cr 

      Rate of Return                          27%

      Break Even Point                      56%


      CONTENTS

      INTRODUCTION

      PROPERTIES

      SPECIFICATION AND COMPOSITION

      ANALYSIS AND APPLICATION OF QUARTZ POWDER

      USES AND APPLICATIONS

      BIS SPECIFICATIONS

      MARKET OVERVIEW

      RAW MATERIALS

      QUARTZ POWDER DESCRIPTION

      RAW MATERIAL SUPPLIERS

      PROCESS OF MANUFACTURE OF QUARTZ POWDER

      PROCESS FLOW

      PLANT & MACHINERIES

      MANUFACTURERS/SUPPLIERS OF QUARTZ POWDER

      SUPPLIERS OF PLANT AND EQUIPMENTS

      UTILITIES REQUIREMENT (ESTIMATED - MONTH)

      WASTE EFFLUENT/FLUE GAS EMISSION (ESTIMATED)

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      ANTICIPATED ENVIRONMENTAL IMPACTS

      MITIGATION MEASURES (PROPOSED)

      HEALTH SAFETY & ENVIRONMENT

      PROPOSED IMPLEMENTATION SCHEDULE

      PROJECT FINANCIALS

      PRELIMINARY PLANT LAYOUT

      CONCLUSIONS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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