Sprayable Pressure Sensitive Mattresses Adhesive (Cap: 2 MT/Day)

SPRAYABLE PRESSURE SENSITIVE MATTRESSES ADHESIVE (CAP: 2 MT/DAY)

[EIRI/EDPR/4474] J.C.: 2688INR, 2689US$ 

Mattress adhesive plays an important role in the mattress and bed making industry. The glue is responsible for keeping the different layers of mattresses together by bonding materials that are under the cover. Mattress adhesive can be used for instance for toppers, pocket spring and sandwich mattresses as well as open and closed cell foam mattresses, 7 zone mattresses and gel and memory foam mattresses.

The mattress and bed making industry is currently experiencing changes in regards of materials and material quality: more and more foams are used to make mattresses, and the need for efficient solutions is becoming paramount. Therefore, the mattress adhesives market is shifting towards more sustainable solutions such as hot melt glues and advanced water based adhesives. At the same time the requirements and need for mattress glue are greater than ever: the finished products must be long lasting, well ventilated, efficient to pack and transport as well as easy to clean and store without compensation on the quality.

A mattress is a large, rectangular pad for supporting the reclining body, designed to be used as a bed or on a bed frame, as part of a bed. Mattresses may consist of a quilted or similarly fastened case, usually of heavy cloth, that contains materials such as, foam rubber, or a framework of metal springs. 

Mattresses are usually placed on top of a bed base which may be solid, as in the case of a platform bed, or elastic, such as an upholstered wood and wire box spring or a slatted foundation. Popular in Europe, a divan incorporates both mattress and foundation in a single upholstered, footed unit. Divans have at least one innerspring layer as well as cushioning materials.

COST ESTIMATION

Plant Capacity            2 MT/Day  

Land & Building (800 sq.mt.)    Rs. 1.04 Cr    

Plant & Machinery                    Rs. 60.00 Lac 

Working Capital for 2 Months    Rs. 1.77 Cr 

Total Capital Investment          Rs. 3.56 Cr 

Rate of Return                          22%

Break Even Point                      63%

CONTENTS

INTRODUCTION

ADVANTAGE OF MATTRESSES ADHESIVE

PROPERTIES AND CHARACTERISTICS

SPRAY SYSTEM FOR ADHESIVE

TYPES OF ADHESIVE FOR MATTRESSES

3 TYPES OF ADHESIVES FOR MATTRESSES

1. SOLVENT BASED MATTRESS GLUE SOLUTIONS

2. WATERBORNE MATTRESS ADHESIVES

3. HOT MELT MATTRESS ADHESIVE

MARKET OVERVIEW OF SPRAY ADHESIVE

SPRAY ADHESIVES MARKET TRENDS:

SPRAY ADHESIVES MARKET DRIVERS:

SPRAY ADHESIVES MARKET RESTRAINTS:

OPPORTUNITIES IN THE SPRAY ADHESIVES MARKET:

CHALLENGES IN THE SPRAY ADHESIVES MARKET:

SPRAY ADHESIVES MARKET SEGMENTATION:

BY TECHNOLOGY:

BY APPLICATION:

SPRAY ADHESIVES MARKET REGIONAL ANALYSIS:

SPRAY ADHESIVES MARKET KEY PLAYERS:

MARKET SCENARIO OF INDIAN MATTRESSES

MAJOR COMPANIES

KEY MARKET TRENDS

THE UNORGANIZED SECTOR IS DOMINATING THE MARKET

RESIDENTIAL APPLICATION HOLDS A MAJOR MARKET SHARE

COMPETITIVE LANDSCAPE

MAJOR PLAYERS

MARKET CONCENTRATION

GLOBAL MARKET OF PU FOAMS

CONSTRUCTION

SIZES

ADVANTAGES AND DISADVANTAGES OF A POLYURETHANE MATTRESS

ADVANTAGES

DISADVANTAGES

USAGE AND APPLICATION

B.I.S. SPECIFICATION

WATER BASED ADHESIVE SYSTEM

WHAT IS A WATER-BASED ADHESIVE?

FIGURE: POLYMER COLLOID SUSPENSION IN WATER

POLYMER COLLOID DISPERSIONS

FIGURE: POLYMER NANOPARTICLE MICELLE SHOWING THE POLYMER

SURROUNDED BY SURFACTANT

HOW DO SPRAYABLE WATER-BASED ADHESIVES WORK?

2-PART WATER-BASED ADHESIVES

1-PART WATER-BASED ADHESIVES

FORMULATION AND PROCESS OF SPRAYABLE PRESSURE SENSITIVE

MATTRESSES ADHESIVE

MANUFACTURING PROCESS OF SPRAYABLE PRESSURE SENSITIVE

MATTRESSES ADHESIVE

PROCESS FLOW DIAGRAM

COMPOSITION OF PRESSURE SENSITIVE ADHESIVE

A. FOR GENERAL PURPOSE TAPE

B. COMFORTABLE HIGH TACK ADHESIVE

C. FIRM REPOSITIONABLE ADHESIVE

D. SELF-CROSSLINKABLE ADHESIVE

C. POST CROSSLIKKABLE ADHESIVE

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

PLANT LAYOUT

SUPPLIERS OF PU FOAM MATTRESS

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF DG SETS

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF EXHAUST FAN

SUPPLIERS OF TESTING EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)