Steel Door (8X4 Feet) (Production Capacity: 150 Doors Per Day or 45,000 Doors/Annum)

STEEL DOOR (8X4 FEET) (PRODUCTION CAPACITY: 45,000 DOORS/ANNUM)

[EIRI/EDPR/4719] J.C.: 2939XL

A steel door allows us opening or passage into a house, building, room, apartment or closet by which persons enter. It is more strong other than normal wood door or others type of doors. Steel Doors

Steel or other such metal construction has been used for years as they are efficient and are a sturdy option for exterior and interior doors alike. These doors can be either be solid or hollow.

Steel frames are quite popular and are being used extensively for houses and other locations as they are economical than the conventional wooden frames.

Steel doors are widely used in houses, apartments and in places where door operating conditions require a higher resistance to loads, mechanical damages and corrosion. The use of metal materials does not preclude the creation of interesting and structurally advanced products. Well integrated doors may constitute an architectural detail that bonds the whole interior. The precision of performance combined with a high-quality powder coating in any color, enables manufacturing of a product adapted to individual needs.

COST ESTIMATION

Plant Capacity            150 Doors/Day

Land & Building (1000 sq.mt.)    Rs. 1.54 Cr

Plant & Machinery                    Rs. 91.25 Lac

Working Capital for 1 Month    Rs. 4.65 Cr

Total Capital Investment          Rs. 7.28 Cr

Rate of Return                          52%

Break Even Point                      38%

CONTENTS

INTRODUCTION

TYPES OF STEEL DOOR

ADVANTAGES OF STEEL DOOR

DISADVANTAGES OF STEEL DOOR

PARTS OF STEEL DOOR

1. FLUSH STEEL DOORS

2. STEEL DOORS WITH WINDOWS

3. PANELED STEEL DOORS

STEEL FLUSH DOOR

ADVANTAGES

DISADVANTAGES

PROPERTIES

STEEL DOORS:-

SIZES:-

WELDED JOINT TESTS:-

A. VISUAL INSPECTION:-

B. MICRO & MACRO EXAMINATIONS:-

C. FILLET WELD TEST:-

HINGES:-

HANDLES:-

FINISH:-

PAINTING:-

PARTS OF FLUSH STEEL DOOR

(A) FRAME

CONSTRUCTION

FRAME COMPONENTS

(B) SHUTTER

TYPES OF SHUTTER

FOR HEAVY DUTY

FOR HEAVY DUTY

CONSTRUCTION

USES AND PPLICATION

APPLICATION OF INTERNAL DOORS

B.I.S. SPECIFICATION

COMMERCIAL STEEL DOOR

PRODUCTION DETAILS OF STEEL STRUCTURE

1. PRODUCTION PREPARATION BEFORE STEEL STRUCTURE PROCESSING

2. MANUFACTURING PROCESS OF STEEL STRUCTURE

1) LOFTING, NUMBER MATERIAL

3. STEEL STRUCTURE PRE-ASSEMBLY

PROCESS FLOW CHART

MANUFACTURING PROCESS

(1) SHEARING

(2) BLANKING

(3) FORMING

(4) WELDING

1. FUSION WELDING

2. SPOT WELDING

3. PROJECTION WELDING

(5) FINISHING

(A) PRE-TREATMENT AND PHOSPHATING

FOR DOOR SHUTTERS OF MILD STEEL SHEET

FOR DOOR SHUTTERS OF GALVANIZED PLAIN STEEL SHEETS

FOR STAINLESS STEEL DOOR SHUTTERS

(B) PAINTING

(C) POWDER COATING

(6) TESTING

(7) MARKING

(8) QUALITY CONTROL

(A) INSPECTION OF MATERIAL

(B) MANUFACTURING PROCESSES

FOR HEARING PROCESS

INSPECTION OF CUT PIECES FOR ACCURACY:

ACCEPTABLE TOLERANCE:

FOR PUNCH PRESS

ACCEPTABLE TOLERANCE:

FOR FORMING

INSPECTION OF FORMED PIECES FOR ACCURACY:

ACCEPTABLE DOOR TOLERANCE:

ACCEPTABLE FRAME TOLERANCE, CROSS SECTIONAL PROFILE:

FOR MITERED JOINTS

ACCEPTABLE TOLERANCE:

FOR SPOT WELDERS

ACCEPTABLE TOLERANCE:

FOR SPOT WELD TWIST TEST

FOR DRILLING AND TAPPING

FOR ASSEMBLY

ACCEPTABLE TOLERANCE:

EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:

AT RANDOM, INSPECT FOR:

FOR FINISHING

MARKET 0F INDIA STEEL DOOR

EXPORTS BY COUNTRY

EXPORT PRICES BY COUNTRY

IMPORTS INTO INDIA

IMPORTS BY COUNTRY

STEEL DOOR FRAMES

LIST OF TOP STEEL DOOR MANUFACTURE IN INDIA

SUPPLIERS OF STEEL DOOR

GLOBAL DOOR MARKET

KEY TARGET AUDIENCE

METAL DOORS MARKET, TYPE ANALYSIS

METAL DOORS MARKET, APPLICATION ANALYSIS

METAL DOORS MARKET, REGIONAL ANALYSIS

SUPPLIERS OF RAW MATERYALS

SUPPLIERS OF COLD ROLLED M.S SHEETS

SUPPLIERS OF M.S CHANNELS AND ANGLES

SUPPLIERS OF DEGREASING CHEMICAL

SUPPLIERS OF MIG WELDING WIRE ELECTRODE

SUPPLIERS OF PHOSPHATING CHEMICALS

SUPPLIERS OF COATING POWDER

ADDRESSES OF PLANT AND MACHINERY SUPPLIES

SUPPLIERS OF PLASMA CUTTING MACHINE

SUPPLIERS OF CNC PRESS

SUPPLIERS OF PUNCHING PRESS

SUPPLIERS OF POWER PRESS

SUPPLIERS OF SHEARING MACHINE

SUPPLIERS OF DRILLING MACHINE

SUPPLIERS OF GRINDING MACHINE

SUPPLIERS OF PRECISION MEASURING TOOLS

SUPPLIERS OF EOT CRANES

SUPPLIERS OF POWER TRANSFORMER

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)