Textile Fabric (Home Furnishing)

TEXTILE FABRIC (HOME FURNISHING)

[EIRI/EDPR/4525] J.C.: 2742XL

INTRODUCTION

The Interior Textiles segment of the home furnishings market includes household textiles viz. Carpets and rugs, bedding products, kitchen linen, bathroom furnishings, window treatments, hammocks, table linen, curtains, and upholstery fabrics. It is directly proportionate to the number of houses and the countries having largest number of houses namely China, India and USA, in that order, are the largest markets for home furnishings. Europe also represents a significant market with Germany, France and the UK having biggest number of houses. In figures, about $30 billion worth of home textiles are imported by the US & EU

The global trade of Home textile is expected to grow from $8.6 billion to $23 billion in 2010. The majority of home textiles are produced in Asia. Lower prices and high volume products have contributed to the expansion of exports particularly from China and India. This growth trend of China and India are predicted to continue till 2011. Other major producers of home textiles are Japan, Australia & New Zealand. The major producers of home furnishing items are China, India, USA, Portugal, Brazil & Turkey to name a few.

China leads in the bed linen exports having 95% share on both value & volume basis. The USA, India and Spain are the other top exporters of bed linen which is mainly exported to Japan. Pakistan, Bangladesh and Vietnam have emerged as major competitors of China and India.

COST ESTIMATION

Plant Capacity          6000 Mtr./Day  

Land & Building (6000 sq.mt.) Rs. 10.90 Cr    

Plant & Machinery                   Rs. 10.89 Cr 

Working Capital for 2 Months  Rs. 3.33 Cr 

Total Capital Investment          Rs. 25.50 Cr 

Rate of Return                          21%

Break Even Point                    61%

CONTENTS

INTRODUCTION

HOME TEXTILES PRODUCTION - THE GLOBAL PLAYERS

DEVELOPMENTS AND INNOVATIONS IN HOME TEXTILES

USES

MACHINE SETTING IN AN IDEAL LOOM SHED

1. SPACING OF LOOMS:-

MAIN - VALLEY 4 FT. BETWEEN OUTER ENDS OF SHUTTLE BOXES

FIVE IMPORTANT MOTIONS OF A LOOM FOR WEAVING:-

1. SHEDDING:-

2. PICKING:-

3. BEATING:-

B.I.S. SPECIFICATION

CSP OF GREY COTTON YARNS:

FOR MORE INFORMATION CONTACT AT:

RAW MATERIALS

MARKET OVERVIEW

POWERLOOM DEVELOPMENT & EXPORT PROMOTION COUNCIL

KEY MARKET GROWTH DRIVERS

SUPPLY SIDE

DEMAND SIDE

MARKET SEGMENTATION BY SECTOR

KEY PLAYERS

PRODUCTION INFRASTRUCTURE

MAJOR CONCENTRATION AREAS OF PRODUCTION

MANUFACTURING PROCESS

RAW MATERIALS:

PROCESS

1. PREPARATORY PROCESS

PROCESSING

(A) DESIZING:

(B) BLEACHING:

(C) DYEING:

(D) SOURING:

(E) STENTERING/PRESSING:

(F) INSPECTION & MENDING:

(G) FOLDING:

(H) PACKING:

THE LOOM

MODERN DEVELOPMENTS:

POWER DRIVEN LOOMS:

BASIC WEAVES:

TIPSILY WEAVE:

TWILL WEAVE:

SATIN WEAVE:

WORKING OF THE LOOM:

LOOM TUNING:

SHUTTLE FLIGHT:

FAULTY SPOOLS:

BROKEN ENDS:

SHEDDING & PICKING:

SIDE WEFT FORK MOTIONS:

BLEACHING SYSTEMS:

CENTRAL WEFT FORK MOTIONS:

ELECTRICAL WARP STOP MOTIONS:

TAMPLES & FELTINGS:

WEFT FEELEC MOTIONS:

SOLVEDGE MOTIONS:

PROCESS FLOW SHEET

PROCESS FLOW SHEET

PRINCIPLES OF PLANT LAYOUT

4. ADEQUATE SPUR FACILITIES

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SUPPLIERS OF PLANT AND MACHINERY & EQUIPMENTS

SECTIONAL WARPING MACHINE

REMNANT CONE WINDER SUPPLIERS

SUPPLIERS OF RAW MATERIALS

COLOURED COTTON YARN

DYES

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)