Torkari Plant (Production Capacity: 36,000 TPA)

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TORKARI PLANT (PRODUCTION CAPACITY: 36,000 TPA)

[EIRI/EDPR/4511] J.C.: 2727XL

INTRODUCTION

TOR-KARI steel reinforcement bars are made by a process of cold rolling from mild steel coils and consequently come out in small diameters from 4.5 mm to 9 mm. This range of sizes will not only cause structurally superior components in addition to savings in steel consumption, in comparison to the 40 Grade bars which come in a minimum dia of 8 mm.

Conventional high strength deformed bars of Fe 415 grade of dia 8 mm and 10 mm can be conveniently replaced by High Strength TOR-KARI reinforcement bars (TOR 55 Grade) of dia 7mm and 9mm. TOR-KARI of dia 5mm can also economically replace mild steel bars of dia 6/6.8 mm often used as secondary reinforcement.

Due to the smaller diameters and High Strength, TOR-KARI steel reinforcement gets more closely placed and thus leads to smaller and more evenly distributed bending as well as shrinkage cracks in structural components.

Due to the smaller diameters available, there is unlimited possibility for use of High Strength TOR-KARI steel reinforcement bars in precast components.

Since TOR-KARI is available in smaller diameters and has far superior strength and bond properties compared to even Fe 415 grade steel (Tor 40 for example), it can be efficiently and effectively used to achieve maximum economy. The savings in cost is in the order of 8 to 10% when TOR-KARI is used in place of Fe415 grade steel and as much as 35% when used in place of plain MS.

It is intended to prepare a Feasibility Report to install a TOR KARI Plant with production capacity of 3000 Tons/Month as a Green Field Project.

COST ESTIMATION

Plant Capacity 120 MT/Day

Land & Building (4575 sq.mt.) Rs. 3.66 Cr

Plant & Machinery Rs. 4.98 Cr

Working Capital for 0.5 Months Rs. 7.06 Cr

Total Capital Investment Rs. 16.30 Cr

Rate of Return 52%

Break Even Point 48%

CONTENTS

INTRODUCTION

PROPERTIES/SPECIFICATIONS

BENEFITS/ADVANTAGES

TECHNOLOGY

RAW MATERIAL

MANUFACTURING PROCESS

RAW MATERIAL SUPPLIERS

SUPPLIERS OF PLANT AND EQUIPMENTS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

ANTICIPATED ENVIRONMENTAL IMPACTS

MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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