Wire Nails (MS) Manufacturing (Production Capacity – 2100 TPA)

WIRE NAILS (MS) MANUFACTURING (PRODUCTION CAPACITY – 2100 TPA)

[EIRI/EDPR/4509] J.C.: 2725XL

A nail consists of a metal rod or shank, pointed at one end and usually having a formed head at the other, that can be hammered into pieces of wood or other materials to fasten them together. A nail is usually made of steel, although it can be made of aluminum, brass, or many other metals. The surface can be coated or plated to improve its corrosion resistance, gripping strength, or decorative appearance. The head, shank, and point may have several shapes based on the intended function of the nail. Of the nearly 300 types of nails made in the United States today, most are used in residential housing construction. The average wood frame house uses between 20,000 and 30,000 nails of various types and sizes

Nails are divided into three broad categories based on their length. In general nails under 1 inch (2.5 cm) in length are called tacks or brads. Nails 1-4 inches (2.5-10.2 cm) in length are called nails, while those over 4 inches (10.2 cm) are some-times called spikes. These categories are roughly defined, and there is considerable crossover between them.

The nails consist of hard drawn bright mild steel wire with a head, which helps in drivingthe nail inside. They are made in various sizes. Wire nails are used for roofing, fastening in carpentry and woodwork, fencing, etc. With the rise in construction activities, both commercial and private, the demand for wire nails is bound to increase. Setting up a plant to make wire nails would thus meet this demand. 

A wire nail having a head and a shank integral with the head, the shank being formed with a tip and having an axis, and the head having a circumferential edge defining a complete circle; characterised in that the centre of the head is radially offset from the axis of the shank.

COST ESTIMATION

Plant Capacity            7 MT/Day  

Land & Building (1675 sq.mt.)    Rs. 1.34 Cr    

Plant & Machinery                    Rs. 83.86 Lac 

Working Capital for 0.5 Months    Rs. 51.17 Lac 

Total Capital Investment          Rs. 2.87 Cr 

Rate of Return                          30%

Break Even Point                      63%

CONTENTS

INTRODUCTION

TYPES OF NAIL INCLUDE:

WIRE NAILS TECHNICAL INFO:

ROOFING COIL NAILS TECHNICAL INFO:

PLASTIC SHEET COIL NAILS TECHNICAL INFO:

COMMON WIRE NAILS

RAW MATERIALS

USES AND APPLICATION

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS

RAW MATERIAL

TENSIE STRENGTH OF NAIL IRON WIRE

MAIN PROCESS

FORMING

FINISHING

PACKAGING

QUALITY CONTROL

TWO TYPES OF MACHINES ARE

WIRE NAILS MACHINES

FOLLOWING MACHINES ARE REQUIRED TO PRODUCE NAILS:-

HIGH SPEED AUTOMATIC WIRE NAIL MAKING MACHINES

WIRE NAIL MAKING MACHINE - MODEL: N-3

SPECIFICATIONS

WIRE NAIL MAKING MACHINE - MODEL: N-1

WIRE NAIL MAKING MACHINE - MODEL: N-2

WIRE NAIL MAKING MACHINE - MODEL: N-4

WIRE NAIL MAKING MACHINE - MODEL: N-8

GRIPPING DIES

CUTTING DIE

HEADER DIES

AUXILIARY EQUIPMENT:

MODEL NO. 1

MODEL NO. 2

WIRE NAIL MAKING MACHINE - MODEL: N-4

WIRE NAIL MAKING MACHINE - MODEL: N-8

THE FUNCTION OF EACH MACHINE IN THE LINE IS:

PARAMETERS:

C SERIES IS OUR NEW DESIGNED PRODUCT WITH THE ADVANTAGES OF:

BESIDE THESE 3 MACHINES, THERE ARE SOME SMALL MACHINES:

SPARE PARTS OF THE NAIL MAKING MACHINE:

PLANT LAYOUT

MANUFACTURERS/SUPPLIERS OF NAILS

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF WIRE NAIL MAKING MACHINE

SUPPLIERS OF TUMBLING BARRELS

SUPPLIERS OF WIRE NAIL POLISHING MACHINE

SUPPLIERS OF TOOL CUTTER GRINDER MACHINE

AIR POLLUTION CONTROL EQUIPMENTS

AIR CONDITIONING EQUIPMENTS

AIR COMPRESSORS

PLATFORM WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

FIRE FIGHTING EQUIPMENTS

SHOT BLASTING MACHINE

JIGS AND FIXTURE

SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)