ACETIC ACID FROM MOLASSES
[CODE NO 6036]
Acetic acid is a constituent of vinegar in which it occurs to the extent of 3-5 percent. glacial acetic acid is the pure compound (99.8% min); as distinguished from the usual water solutions known as acetic acid. Vinegar is a dilute acetic acid.
It is flammable and has moderate fire risk. It is highly ;toxic by ingestion and is strong irritant to tissue. The tolerance limit in air is 10 ppm.
Large quantities of acetic acid are required for the manufacture of acetate rayon, esters and lacquers and vrnishes. It is also used for food industries. In India, the acid is mostly employed for the coagulation of rubber latex, and for the manufacture of pigments like white lead verdigris, etc.
It is also employed in the preparation of acetates and acetic esters, and in the dyeing and printing of textiles.
At present, the commercial methods used for the production of acetic acid are :
(1) By acetaldehyde conversion method
(2) By Oxidation of n-butone
(3) By methanol conversion method.
But, since the last few years, biotechnological process using molasses as the raw material is fastly coming up .
This process is divided into 2 major steps, viz.
(i) Conversion of molasses into ethanol by fermentation process
(ii) conversion of ethanol into acetic acid by aerobic bacterial oxidation (ie. by air oxidation using certain en\ymes as catalyst).
COST ESTIMATION
Plant Capacity 4.00 MT/day
Land & Building (1000 Sq.Mtr) Rs. 9.40 Lacs
Plant & Machinery Rs. 92.00 Lacs
W.C. for 3 Months Rs. 65.47 Lacs
Total Capital Investment Rs. 1.83 Cr
Rate of Return 15%
Break Even Point 72%
1. INTRODUCTION
2. PROPERTIES
3. PRODUCT USES & APPLICATIONS
4. MARKET SURVEY
5. PRESENT MANUFACTURERS
6. B I S SPECIFICATION
7. RAW MATERIALS REQUIRED
8. MANUFACTURING PROCESS
9. FLOW SHEET OF ETHYL ALCOHOL INTO ACETIC ACID
10. RAW MATERIAL SUPPLIERS
11. EQUIPMENT SUPPLIERS
12. PRINCIPLES OF PLANT LAYOUT
13. PLANT LOCATION FACTORS
14. EXPLANATION OF TERMS USED IN THE PROJECT REPORT
15. ADDRESSES OF STATE INDUSTRIAL
16. DEVELOPMENT CORPORATIONS
17. ADDRESSES OF FINANCIAL INSTITUTIONS
18. ADDRESSES OF RELEVANT GOVERNMENT OFFICES
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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