Industry Overview
Nanomaterials have gained significant attention due to their unique characteristics and wide-ranging industrial applications, including rubber, biomedical products, energy, paints, coatings, and cosmetics. Among these materials, zinc oxide nanoparticles, particularly high-surface-area active zinc oxide (ZnO-H), have emerged as important materials for advanced applications.
ZnO-H is widely used in the rubber industry to improve composite properties such as wear resistance, toughness, strength, and anti-aging performance. Its strong UV absorption, antibacterial, and antimicrobial properties also support applications in personal care products, textiles, and biomedical fields. Zinc oxide is additionally utilized in industries such as electronics, ceramics, concrete, photocatalysis, and electrotechnology.
Zinc waste generated from metal industries creates environmental challenges and requires appropriate treatment due to its hazardous waste classification. Conventional pyrometallurgical and hydrometallurgical methods have limitations related to carbon emissions, energy consumption, and control over particle characteristics. The proposed process addresses these challenges by using a suitable material during precipitation to achieve high surface area, pore volume, porosity, and zinc oxide purity up to 95%.
This feasibility report focuses on establishing an Active Zinc Oxide Production facility with an installed capacity of 3 Tons / Day as a Green Field Project. Active zinc oxide is an inorganic compound widely used in plastics, ceramics, glass, cement, lubricants, paints, pharmaceuticals, batteries, pigments, and other industrial applications.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 3 MT/Day |
| Land & Building (3975 sq.mt.) | US$ 6.83 Lac |
| Plant & Machinery | US$ 10.81 Lac |
| Working Capital for 0.5 Months | US$ 1.08 Lac |
| Total Capital Investment | US$ 19.50 Lac |
| Rate of Return | 17% |
| Break Even Point | 69% |
Content Index
- INTRODUCTION
- PROPERTIES
- CRITICAL PROPERTIES
- CHEMICAL PROPERTIES
- BASES ALSO DEGRADE THE SOLID TO GIVE SOLUBLE ZINCATES:
- HOPEITE
- MECHANICAL PROPERTIES
- ELECTRICAL PROPERTIES
- STANDARDS AND SPECIFICATIONS
- PRODUCT DETAILS
- SPECIFICATIONS
- STANDARDS
- FORMS OF ZINC OXIDE
- FOR INSTANCE,
- POSSIBILITIES OF ZINC OXIDE POWDER PRODUCTION WITH VARIOUS DIMENSION
- APPLICATIONS
- RUBBER MANUFACTURE
- CONCRETE INDUSTRY
- MEDICAL
- CIGARETTE FILTERS
- FOOD ADDITIVE
- PIGMENT
- COATINGS
- CORROSION PREVENTION IN NUCLEAR REACTORS
- POTENTIAL APPLICATIONS
- ELECTRONICS
- THEREFORE, THEY CAN BE USED AS FIELD EMITTERS.
- ZINC OXIDE NANOROD SENSOR
- SPINTRONICS
- PIEZOELECTRICITY
- SAFETY
- MARKET OVERVIEW
- NANO-ZINC OXIDE
- PARTICLE GRADE
- SUPER-FINE
- RUBBER
- COATING
- CERAMICS
- PHARMACEUTICAL
- REGIONAL INSIGHTS
- CONSUMPTION OF ACTIVE ZINC OXIDE
- KEY COMPANIES & MARKET SHARE INSIGHTS
- PRESENT MANUFACTURER OF ZINC OXIDE
- RAW MATERIALS AND ITS AVAILABILITY
- PROCESS
- FOR INDUSTRIAL USE, ACTIVE ZNO IS PRODUCED BY THREE MAIN PROCESSES:
- INDIRECT (FRENCH) PROCESS
- DIRECT (AMERICAN) PROCESS
- WET CHEMICAL PROCESS
- MANUFACTURING PROCESS/PROCESS FLOW
- PROCESS FLOW
- EXPOSURE LIMITS
- EXPOSURE SOURCES AND CONTROL METHODS
- RESPIRATORY PROTECTION
- RESPIRATORS MAY BE USED:
- PERSONAL PROTECTIVE EQUIPMENT
- PERSONAL HYGIENE PROCEDURES
- PRELIMINARY LAYOUT
- SUPPLIERS OF PLANT & MACHINERY
- ZINC MELTING FURNACE
- ENGINEERING DESIGN CONSIDERATIONS
- ETP FACILITY
- ETP FLOW DIAGRAM (TYPICAL)
- SEWAGE AND WASTE WATER EFFLUENT
- STP FLOW DIAGRAM (TYPICAL)
- WASTE GENERATION & MANAGEMENT/GREEN BELT
- GREEN BELT
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- SPECIFIC FACTORS
- ANTICIPATED ENVIRONMENTAL IMPACTS
- CONSTRUCTION PHASE
- OPERATION PHASE
- MITIGATION MEASURES (PROPOSED)
- HEALTH SAFETY & ENVIRONMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
- CONCLUSIONS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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